PCB Etching and Troubleshooting Guide

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Questions and Answers

List at least five essential materials required for etching a Printed Circuit Board (PCB).

Acceptable answers include any five of the following: Copper Clad Board (CCB), Masking tape/Sticker, Pentel pen, Carbon paper/Bond paper/Pencil, Cutter knife, Basin, Ferric chloride, Sponge, Varnish.

Suggest a method to accelerate the etching process of a PCB during production.

Thoroughly cleaning the Copper Clad Board (CCB) before etching can help hasten the process.

After soldering components onto a PCB, you find that the circuit isn't functioning. What are the first two steps you should take to troubleshoot the problem?

  1. Check and measure the power supply. 2. Check the AC cord through continuity test by using an ohmmeter.

Why is it important to use a schematic diagram when assembling electronic products?

<p>A schematic diagram provides a visual representation of the circuit, guiding the correct placement and connection of components.</p> Signup and view all the answers

What is the primary function of ferric chloride in the PCB etching process?

<p>Ferric chloride is used to chemically remove the exposed copper from the PCB, leaving the desired circuit pattern.</p> Signup and view all the answers

Explain the role of masking tape (or sticker) during the PCB etching process.

<p>Masking tape or stickers are used to protect the areas of the copper clad board that should not be etched away.</p> Signup and view all the answers

Describe how a 'continuity test' using an ohmmeter helps in troubleshooting a non-functional circuit after soldering.

<p>A continuity test verifies that there are no breaks in the circuit's conductive paths, such as in the AC cord, by checking for a low resistance reading.</p> Signup and view all the answers

Why is it necessary to apply varnish on a PCB after etching and soldering?

<p>Varnish protects the copper traces from oxidation and corrosion, and it also provides electrical insulation.</p> Signup and view all the answers

In the context of PCB creation, what distinguishes a Copper Clad Board (CCB) from a regular circuit board?

<p>A CCB is a board with a thin layer of copper laminated onto its surface, which can be etched to create circuit traces, unlike a regular (unclad) board.</p> Signup and view all the answers

Is a felt-tipped pen, such as a Pentel pen, suitable for creating the mask pattern directly on the CCB? Explain why or why not.

<p>Yes, a Pentel pen is suitable because its ink is typically resistant to the etching solution, thus protecting the copper underneath from being etched.</p> Signup and view all the answers

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Flashcards

Schematic diagram

A diagram that shows the electronic circuit.

Copper Clad Board (CCB)

Base material for PCB fabrication with a thin layer of copper.

Masking tape/Sticker

Used to physically protect the design during the etching process.

Pentel pen/Carbon paper/Bond paper/Pencil

Used to transfer the design onto the copper clad board.

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Cutter knife

Used for cutting or trimming the PCB material.

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Basin

Container for holding the etching solution.

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Ferric chloride

Chemical solution used to remove unwanted copper from the PCB.

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Sponge

Used for cleaning the PCB after etching.

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Varnish

Protective coating applied to the etched PCB.

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Hastening PCB etching

Ensuring the Copper Clad Board is properly cleaned.

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Study Notes

  • Materials utilized in etching a Printed Circuit Board (PCB) include:

    • Schematic diagram
    • Copper Clad Board (CCB)
    • Masking tape
    • Sticker
    • Pentel pen
    • Carbon paper
    • Bond paper
    • Pencil
    • Cutter knife
    • Basin
    • Ferric chloride
    • Sponge
    • Varnish
  • Properly cleaning the Copper Clad Board (CCB) hastens the etching of the PCB.

  • If a circuit is not working after soldering components:

    • Check and measure the source of supply.
    • Perform a continuity test on the AC cord using an ohmmeter.

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