Particle Board Manufacturing Process

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Questions and Answers

What materials are used to make particle board?

  • Glass pieces and rubber particles
  • Sawdust, wood shavings, and wood chips (correct)
  • Concrete blocks and bricks
  • Metal scraps and plastic waste

How are the particles for particle board dried?

  • By soaking in water for long periods
  • In giant dryers fueled by leftover dust (correct)
  • By air drying under the sun
  • By using small microwave ovens

What is added to the particles in the glue department to create particle board?

  • Sugar and salt
  • Oil and vinegar
  • Resin, water, wax, and chemical hardeners (correct)
  • Milk and honey

What is the final step before particleboard panels are shipped to stores?

<p>Lamination with decorative covering (A)</p> Signup and view all the answers

What happens at the Furniture Factory to the particleboard panels before they are shipped?

<p>Laminated with decorative covering and edges covered with PVC plastic strips (D)</p> Signup and view all the answers

What is the main purpose of adding synthetic adhesive to wood fibers in the MDF manufacturing process?

<p>To enhance dimensional stability (C)</p> Signup and view all the answers

What is the initial step in the process of manufacturing MDF from wood residues?

<p>Sorting wood chipping by density classes (D)</p> Signup and view all the answers

What is the purpose of fiber drying in a special cube dryer during MDF production?

<p>To remove moisture and ensure consistent density (D)</p> Signup and view all the answers

Why is continuous hot pressing used in manufacturing MDF?

<p>To achieve the required board thickness (C)</p> Signup and view all the answers

What are some typical applications of the high-quality MDF panels produced in Sarawak?

<p>Flooring, decking, wall panels, and furniture (B)</p> Signup and view all the answers

What is the purpose of pre-compression in the manufacturing process of MDF?

<p>To release air from the fibers (D)</p> Signup and view all the answers

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Study Notes

  • Lumbermill leftovers like sawdust, wood shavings, and wood chips are used to make particle board.
  • The leftovers are chopped into small particles between 0.2 and 5 millimeters in size and less than 0.7 millimeters thick.
  • The particles are dried in giant dryers fueled by leftover dust, and then screened for size to separate them for different uses in the particle board.
  • In the glue department, resin, water, wax, and chemical hardeners are mixed with the particles to create a continuous mat that is compressed and cut into large sheets called master boards.
  • At the Furniture Factory, the particleboard panels are laminated with decorative covering, edges covered with PVC plastic strips, assembled with pre-drilled screw holes, and packaged with the required hardware and instructions before being shipped to stores.

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