Outdoor Signalling Maintenance
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What is the purpose of inserting a 1.6 mm test piece during the adjustment of detector contacts?

  • To verify the functioning of the friction clutch
  • To ensure the detector contacts just make (correct)
  • To increase the distance between the rails
  • To facilitate the locking mechanism
  • What must be done before repeating the detector adjustment test when a lock slide is provided?

  • Adjust the driving rod
  • Ensure the machine is completely disassembled
  • Use a thicker test piece
  • Perform the test with fictitious locking (correct)
  • Which of the following indicates a need to check the IRS rotary type electric point machine during an obstruction test?

  • If the friction clutch does not slip
  • If it draws less than 1.5 times the normal operating current
  • If it draws less than 1.75 times the normal operating current (correct)
  • If it stops functioning altogether
  • During the obstruction test, which condition does NOT indicate proper functioning of the point machine?

    <p>The point detector contacts indicate closure (B)</p> Signup and view all the answers

    What should be done after a connection has been soldered?

    <p>It should cool thoroughly before being disturbed. (C)</p> Signup and view all the answers

    Which tool is inappropriate for stripping wire insulation?

    <p>Cutting pliers (B)</p> Signup and view all the answers

    How many wires can be terminated on one terminal?

    <p>Two wires maximum (A)</p> Signup and view all the answers

    Where should Colour Light Signals be positioned in relation to the track?

    <p>On the left-hand side of the relevant track (C)</p> Signup and view all the answers

    What is the minimum height for the normal aspect of a Colour Light signal from rail level?

    <p>3.65 meters (D)</p> Signup and view all the answers

    Which elements must be used while fastening wires?

    <p>Washers and check nuts (C)</p> Signup and view all the answers

    What should be done regarding multi-strand wires?

    <p>They should be terminated on terminal lugs and insulated. (B)</p> Signup and view all the answers

    Which committee is responsible for deciding the exact location of new or shifted signals?

    <p>Signal Sighting Committee (D)</p> Signup and view all the answers

    What must be done if a signal needs to be placed on the right-hand side due to site constraints?

    <p>Approval from competent authority must be obtained. (C)</p> Signup and view all the answers

    What should be done with a new signal that is not yet operational?

    <p>It should have an 'X' marked across it. (C)</p> Signup and view all the answers

    Who is responsible for checking the visibility of existing signals?

    <p>Jointly by SSE, traffic inspector, and loco inspector. (C)</p> Signup and view all the answers

    What should be indicated by red color on a signal post?

    <p>Infringing distance when dimensions are below schedule. (C)</p> Signup and view all the answers

    How should Colour Light Signals be mounted?

    <p>On a rigid ground post or a signal gantry. (C)</p> Signup and view all the answers

    What is required for the cable entry at the signal unit?

    <p>A wooden plug should be used to close excess gap. (B)</p> Signup and view all the answers

    What color background is required for enameled signal number plates for non-Gate stop signals?

    <p>White. (D)</p> Signup and view all the answers

    What action must be taken to improve the visibility of signals if required?

    <p>A time-bound action based on committee recommendations must be taken. (B)</p> Signup and view all the answers

    What is the purpose of locking the crank handles in point machines?

    <p>To prevent unauthorized use of the crank handles (D)</p> Signup and view all the answers

    How can the crank handle be released for use?

    <p>By releasing a control from the control panel (A)</p> Signup and view all the answers

    What measures are taken to prevent water ingress in electric point machines?

    <p>All openings are sealed and gaskets are used (A)</p> Signup and view all the answers

    What should be done with worn-out slides in point machines?

    <p>They must be replaced with new ones (D)</p> Signup and view all the answers

    How is the adjustment of driving rods initially performed?

    <p>By manually hand cranking the machine (D)</p> Signup and view all the answers

    What is the adjustment range for the locking dog in the point machine?

    <p>2 mm to 3.5 mm (C)</p> Signup and view all the answers

    What effect does inserting the hand crank into the machine have on the power supply?

    <p>It disconnects the power supply to the machine (D)</p> Signup and view all the answers

    Why must the excess gap around the cable entry to the machine be plugged?

    <p>To prevent the entry of rodents and water (B)</p> Signup and view all the answers

    Which of the following must be ensured before installing the machine?

    <p>The machine should rotate freely without any hindrances. (A), The top of sleepers must be level and ballast well tamped. (D)</p> Signup and view all the answers

    What is the purpose of the crank handles mentioned in the content?

    <p>To operate points in case of failure of point machines. (A)</p> Signup and view all the answers

    Where should the wiring from the point of operation to the location box be placed?

    <p>In cable to minimize voltage drop. (D)</p> Signup and view all the answers

    Which statement regarding the installation of point machines is incorrect?

    <p>The crank handles do not require any distinctive markings. (A)</p> Signup and view all the answers

    What should be done if there is an obstruction to the point movement?

    <p>Cut off the motor feed after a predetermined time lag. (D)</p> Signup and view all the answers

    Which of the following is NOT a provision that must be made before machine installation?

    <p>Testing the machine for speed capabilities. (D)</p> Signup and view all the answers

    What is the significance of connecting detection of points at both ends of a crossover in series?

    <p>It ensures proper setting and locking of points. (C)</p> Signup and view all the answers

    What must be done to the cable used for connections to ensure safety?

    <p>It must be tested for insulation and continuity. (B)</p> Signup and view all the answers

    What should occur to the point when a 5 mm thick test piece obstruction is placed between the switch and the stock rail?

    <p>The friction clutch should slip (C)</p> Signup and view all the answers

    What is a potential cause of excessive current indicating a problem with the point machine?

    <p>Accumulation of dirt or dust (D)</p> Signup and view all the answers

    What is essential to check regarding the spring in each switch?

    <p>It should not cause excessive wear on machine parts (A)</p> Signup and view all the answers

    What should technicians monitor periodically at the motor terminals to ensure proper operation?

    <p>Voltage and current levels (B)</p> Signup and view all the answers

    Which of the following is NOT part of the maintenance check for point machines?

    <p>Adjusting the point drive rod for aesthetics (A)</p> Signup and view all the answers

    What happens to the feed to the point during an obstruction?

    <p>It is automatically disconnected (A)</p> Signup and view all the answers

    Why is it necessary to check if the current required to operate the machine is unbalanced?

    <p>It could signal an issue with the machine's lubrication (A)</p> Signup and view all the answers

    What should be done if badly worn-out pins are found during inspection?

    <p>Replace them and ream out the holes for oversized pins (D)</p> Signup and view all the answers

    Flashcards

    Soldering Connection Cooling

    Newly soldered connections should not be touched until fully cooled.

    Wire Bending Direction

    Bend wires in a clockwise direction during termination.

    Wire Stripping Tool

    Use wire strippers, not cutting pliers, to strip insulation.

    Wire Termination Limit

    Maximum two wires per terminal during termination.

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    Multi-Strand Wire Termination

    Terminate multi-strand wires to terminal lugs and cover with insulation sleeves.

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    Signal Location Factors

    Signal Placement depends on sighting reports (engineers assessment).

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    Signal Height Adjustment

    Adjust signal height if needed for clear visibility.

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    Signal Side of Track

    Signals are typically placed on the left side of the track

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    Signal Placement in Constraints

    If a signal must be placed on the right side of the track due to site limitations, it requires special approval and must be marked with an arrow pointing towards the relevant track.

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    New Signal Identification

    A new signal not yet operational must be turned away from the track, unlit, and marked with an 'X' across it.

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    Signal Visibility Check

    Existing signals must be inspected jointly by signal, traffic, and loco inspectors to ensure visibility and a certification issued. Action is needed to improve visibility as per recommendations.

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    Signal Post Dimensions

    If a signal post's implantation is less than standard dimensions, the infringing distance must be marked in red on a white background.

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    Signal Mounting Options

    Colour light signals can be mounted on a rigid ground post or a signal gantry. Route indicators, Calling ON units, and Shunt signal units are provided as needed.

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    Signal Unit Fixation

    Each signal unit must be fixed rigidly in position and marked with a letter code that identifies the signal type (e.g., 'G' for ground signal, 'P' for platform signal).

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    Signal Post Plumbness

    Signal posts must be kept plumb (vertical) and packed with suitable material to ensure stability.

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    Signal Alignment for Visibility

    Each signal unit needs to be correctly aligned for optimal visibility.

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    Point Machine Installation

    The point machine should be placed away from potential obstructions and close to the switch, allowing for smooth movement.

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    Pre-installation Checks

    Before installing a point machine, verify the track infrastructure (points, wiring, and drainage) meets the specified standards.

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    Point Machine Lubrication

    The point machine should be cleaned and lubricated according to the manufacturer's instructions before installation.

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    Alignment and Level

    Ensure the point machine is properly aligned and leveled with the point gears for optimal function.

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    Sleeper Support

    The sleepers supporting the point machine must be level and the ballast tamped to prevent sinking during train passage.

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    Point Machine Wiring

    Wiring from the operating point to the location box should be in cable, with adequate protection for underground sections.

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    Crossover Operation

    Crossovers should be operated by separate point machines, one at each end, with detection of setting and locking connected in series.

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    Motor Feed Cut-Off

    A mechanism should be in place to cut off the motor feed if an obstruction is detected, preventing damage.

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    Switch Detector Adjustment

    The process of ensuring the detector contacts in a point machine accurately indicate the tongue rail position, both closed and open.

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    Detector Contact Adjustment Steps

    1. Manually close the tongue rail fully.
    2. Insert a 1.6 mm gauge between the stock rail and switch rail, 150 mm from the switch toe.
    3. Operate the point machine, ensuring detector contacts make.
    4. Insert a 3.25 mm gauge at the same position.
    5. Adjust the closed switch detector connection until contacts break.
    6. Repeat steps 2-5 at the open end of the stroke.
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    Fictitious Locking

    A test performed during switch detector adjustment where the lock slide is in a simulated locked position, even if the machine isn't actually locked.

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    Friction Clutch Function

    The friction clutch mechanism in a point machine allows the motor to slip under obstruction, preventing damage to the machine or track.

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    Obstruction Test

    A test conducted by placing a 5 mm thick test piece between the switch and stock rail to check for proper functioning of the protection mechanisms.

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    Point machine locking

    Crank handles on point machines should be locked normally, but can be released for use in a point machine by a control on the control panel. This ensures safety and prevents accidental changes to routes.

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    Point machine cable entry

    Excess gaps around cable entry points in point machines should be plugged to prevent rodents and water from entering the machine.

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    Electric point machine sealing

    Electric point machines should have gaskets and wire entrances sealed to make them watertight and dustproof. This ensures the machine's longevity and reliable performance.

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    Point machine cover locking

    Electric point machine covers should be locked, with separate locking mechanisms for the crank handle and cover.

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    Stretcher blade notches

    The notches on locking, driving, and detection slides in point machines should not be tampered with or reconditioned. Worn-out slides should be replaced with new ones.

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    Point machine hand cranking

    Before adjusting a point machine, it should be manually cranked by hand. This disconnects the power and allows for safe adjustment.

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    Point machine throw bar connection

    After fastening the point machine, the throw bar connections need to be adjusted and the machine cranked to both ends of the stroke.

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    Point machine closed switch adjustment

    The closed switch in a point machine should be adjusted to just touch the stock rail. Then the connections should be tightened further to provide a springing action to the tongue rail.

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    Point Machine Obstruction Test

    This test checks if the point machine can be locked with a 5 mm thick obstruction between the switch and stock rail. It ensures the safety system prevents lock-in when there's an obstruction.

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    Point Machine Current Balance

    The current needed to operate the point machine in both directions should be roughly the same. Unequal currents indicate problems like friction, poor packing, or lubrication issues.

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    Point Machine Spring Test

    The spring in the switch should be checked for adequate force. It shouldn't be too strong to cause excessive wear, nor too weak to hold the switch against the stock rail.

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    Point Machine Friction Clutch

    The friction clutch, where provided, should slip at the value specified by the manufacturer to protect the machine from overload.

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    Point Machine Pin Replacement

    Worn out pins should be replaced, holes reamed, and oversized pins fitted. Split pins should be properly split.

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    Point Machine Voltage & Current Check

    Regular checks of voltage and current at the motor terminals identify any undue friction or loose connections.

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    Point Machine Cable & Wire Testing

    Periodic tests on cable and wire insulation and continuity ensure a reliable electrical connection.

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    Point Machine Interlocking

    The system should periodically check that the point's interlocking function is working properly. This ensures safety by preventing conflicting movements.

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    Study Notes

    Outdoor Signalling - Installation, Testing and Maintenance of Equipment

    • General Instructions on Tools:

      • All staff involved in installation and maintenance of signalling equipment need appropriate rubber gloves and tools (e.g., pliers, screwdrivers).
      • Insulated tools are essential to prevent short circuits when working near electrical equipment.
      • A list of required tools should be circulated by the relevant authority.
      • Rubber floor mats should be used for circuits carrying more than 110V.
    • Soldering Care:

      • Staff involved in signalling equipment maintenance should know how to solder.
      • Avoid dropping solder and wire clippings on adjacent terminals or equipment.
      • Appropriate wattage soldering irons (65-125W) are needed.
      • Tools such as a file for preparing the soldering tip, a fireproof pad for cleaning the tip and a mica sheet for support are essential.
      • Avoid excessive solder use to prevent lumpy connections.
      • Do not hold the soldering iron on a wire connection for too long to prevent insulation damage.
    • Wire Termination:

      • Use wire strippers to remove insulation, not cutting pliers.
      • Use washers and nuts when fastening.
      • Terminate a maximum of two wires per terminal.
      • Crimp tools should be used for proper connection of multi-strand wires, and insulated sleeves are necessary.
      • Proper soldering is required when lugs are crimped.
    • Colour Light Signals Installation:

      • Signals should be multi-unit (approved type) with LED lamps.
      • Signals should be positioned in accordance with approved plans and guidelines.
      • They should be located to provide a clear view to the driver of an approaching train.
      • Signal height should be at least 3.65 meters above rail level.
      • Signals should be turned away from the track during non-operational periods.
      • Implement proper visibility checks and maintenance.
    • Mounting and Fixtures:

      • Signals can be mounted on rigid posts or gantries.
      • Clear identification markers (e.g., 'G', 'P', 'A') should be used.
      • Signal posts must be firmly secured.
      • Wooden plugs should be used to prevent cable entry gaps.
      • Retro-reflective number plates are necessary for visibility.
      • Signal ladders should be firmly fixed to the posts.
    • Cable Entry:

      • Cables should be properly protected at entry points.
      • Protect cables from rodents and harsh weather.
      • Use appropriate cable sizes.
    • LED Aspects:

      • Use LED aspects with built-in current regulators for better visibility.
      • Different colours (red, yellow, green) are used for different signal meanings.
    • Gaskets and Sealing:

      • Seal all openings on equipment cases to prevent water, dust and vermin entry.
    • Electric Point Machine Installation:

      • Use approved electric point machines according to plans.
      • Ground connections must be properly checked.
      • Install machines clear of track obstacles.
      • Machines should be cleaned, lubricated and aligned before operation.
      • Ensure proper alignment and level of connections.
      • Check the machine for proper functioning and safety.
    • Adjustment of Driving Rod:

      • Points should be adjusted by hand cranking the machine.
      • Ensure the power supply is disconnected during hand cranking.
      • Adjust the connections to properly fit the stock rail.
      • Repeat the process for other switch placements.
    • Adjustment of Detector Contacts:

      • Insert a test piece between stock rail and switch rail.
      • Adjust the detector connections to make contact.
      • Tighten any relevant nuts.
    • Adjustment of Friction Clutch:

      • Check the operating current of IRS rotary type machines if it's less than 1.75 times the normal level.
      • Check the machine for proper operation if obstruction test results are below 1.75 times normal operating current.
      • Check for proper point placement, detector response, and friction clutch function.
    • Testing of Point Machine:

      • Conduct obstruction tests to ensure the switch can't be engaged when obstructed.
      • Check the current required to operate the machine in both directions for balance to prevent friction during operation.
      • Perform regular tests to maintain good condition.

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    Description

    This quiz covers the essential guidelines for the installation, testing, and maintenance of outdoor signalling equipment. Participants will learn about the tools required, soldering techniques, and safety precautions to ensure effective and safe operations. Perfect for staff involved in signalling equipment management.

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