Podcast
Questions and Answers
What is the purpose of inserting a 1.6 mm test piece during the adjustment of detector contacts?
What is the purpose of inserting a 1.6 mm test piece during the adjustment of detector contacts?
What must be done before repeating the detector adjustment test when a lock slide is provided?
What must be done before repeating the detector adjustment test when a lock slide is provided?
Which of the following indicates a need to check the IRS rotary type electric point machine during an obstruction test?
Which of the following indicates a need to check the IRS rotary type electric point machine during an obstruction test?
During the obstruction test, which condition does NOT indicate proper functioning of the point machine?
During the obstruction test, which condition does NOT indicate proper functioning of the point machine?
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What should be done after a connection has been soldered?
What should be done after a connection has been soldered?
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Which tool is inappropriate for stripping wire insulation?
Which tool is inappropriate for stripping wire insulation?
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How many wires can be terminated on one terminal?
How many wires can be terminated on one terminal?
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Where should Colour Light Signals be positioned in relation to the track?
Where should Colour Light Signals be positioned in relation to the track?
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What is the minimum height for the normal aspect of a Colour Light signal from rail level?
What is the minimum height for the normal aspect of a Colour Light signal from rail level?
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Which elements must be used while fastening wires?
Which elements must be used while fastening wires?
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What should be done regarding multi-strand wires?
What should be done regarding multi-strand wires?
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Which committee is responsible for deciding the exact location of new or shifted signals?
Which committee is responsible for deciding the exact location of new or shifted signals?
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What must be done if a signal needs to be placed on the right-hand side due to site constraints?
What must be done if a signal needs to be placed on the right-hand side due to site constraints?
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What should be done with a new signal that is not yet operational?
What should be done with a new signal that is not yet operational?
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Who is responsible for checking the visibility of existing signals?
Who is responsible for checking the visibility of existing signals?
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What should be indicated by red color on a signal post?
What should be indicated by red color on a signal post?
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How should Colour Light Signals be mounted?
How should Colour Light Signals be mounted?
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What is required for the cable entry at the signal unit?
What is required for the cable entry at the signal unit?
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What color background is required for enameled signal number plates for non-Gate stop signals?
What color background is required for enameled signal number plates for non-Gate stop signals?
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What action must be taken to improve the visibility of signals if required?
What action must be taken to improve the visibility of signals if required?
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What is the purpose of locking the crank handles in point machines?
What is the purpose of locking the crank handles in point machines?
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How can the crank handle be released for use?
How can the crank handle be released for use?
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What measures are taken to prevent water ingress in electric point machines?
What measures are taken to prevent water ingress in electric point machines?
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What should be done with worn-out slides in point machines?
What should be done with worn-out slides in point machines?
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How is the adjustment of driving rods initially performed?
How is the adjustment of driving rods initially performed?
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What is the adjustment range for the locking dog in the point machine?
What is the adjustment range for the locking dog in the point machine?
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What effect does inserting the hand crank into the machine have on the power supply?
What effect does inserting the hand crank into the machine have on the power supply?
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Why must the excess gap around the cable entry to the machine be plugged?
Why must the excess gap around the cable entry to the machine be plugged?
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Which of the following must be ensured before installing the machine?
Which of the following must be ensured before installing the machine?
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What is the purpose of the crank handles mentioned in the content?
What is the purpose of the crank handles mentioned in the content?
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Where should the wiring from the point of operation to the location box be placed?
Where should the wiring from the point of operation to the location box be placed?
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Which statement regarding the installation of point machines is incorrect?
Which statement regarding the installation of point machines is incorrect?
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What should be done if there is an obstruction to the point movement?
What should be done if there is an obstruction to the point movement?
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Which of the following is NOT a provision that must be made before machine installation?
Which of the following is NOT a provision that must be made before machine installation?
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What is the significance of connecting detection of points at both ends of a crossover in series?
What is the significance of connecting detection of points at both ends of a crossover in series?
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What must be done to the cable used for connections to ensure safety?
What must be done to the cable used for connections to ensure safety?
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What should occur to the point when a 5 mm thick test piece obstruction is placed between the switch and the stock rail?
What should occur to the point when a 5 mm thick test piece obstruction is placed between the switch and the stock rail?
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What is a potential cause of excessive current indicating a problem with the point machine?
What is a potential cause of excessive current indicating a problem with the point machine?
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What is essential to check regarding the spring in each switch?
What is essential to check regarding the spring in each switch?
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What should technicians monitor periodically at the motor terminals to ensure proper operation?
What should technicians monitor periodically at the motor terminals to ensure proper operation?
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Which of the following is NOT part of the maintenance check for point machines?
Which of the following is NOT part of the maintenance check for point machines?
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What happens to the feed to the point during an obstruction?
What happens to the feed to the point during an obstruction?
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Why is it necessary to check if the current required to operate the machine is unbalanced?
Why is it necessary to check if the current required to operate the machine is unbalanced?
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What should be done if badly worn-out pins are found during inspection?
What should be done if badly worn-out pins are found during inspection?
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Flashcards
Soldering Connection Cooling
Soldering Connection Cooling
Newly soldered connections should not be touched until fully cooled.
Wire Bending Direction
Wire Bending Direction
Bend wires in a clockwise direction during termination.
Wire Stripping Tool
Wire Stripping Tool
Use wire strippers, not cutting pliers, to strip insulation.
Wire Termination Limit
Wire Termination Limit
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Multi-Strand Wire Termination
Multi-Strand Wire Termination
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Signal Location Factors
Signal Location Factors
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Signal Height Adjustment
Signal Height Adjustment
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Signal Side of Track
Signal Side of Track
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Signal Placement in Constraints
Signal Placement in Constraints
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New Signal Identification
New Signal Identification
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Signal Visibility Check
Signal Visibility Check
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Signal Post Dimensions
Signal Post Dimensions
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Signal Mounting Options
Signal Mounting Options
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Signal Unit Fixation
Signal Unit Fixation
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Signal Post Plumbness
Signal Post Plumbness
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Signal Alignment for Visibility
Signal Alignment for Visibility
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Point Machine Installation
Point Machine Installation
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Pre-installation Checks
Pre-installation Checks
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Point Machine Lubrication
Point Machine Lubrication
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Alignment and Level
Alignment and Level
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Sleeper Support
Sleeper Support
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Point Machine Wiring
Point Machine Wiring
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Crossover Operation
Crossover Operation
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Motor Feed Cut-Off
Motor Feed Cut-Off
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Switch Detector Adjustment
Switch Detector Adjustment
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Detector Contact Adjustment Steps
Detector Contact Adjustment Steps
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Fictitious Locking
Fictitious Locking
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Friction Clutch Function
Friction Clutch Function
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Obstruction Test
Obstruction Test
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Point machine locking
Point machine locking
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Point machine cable entry
Point machine cable entry
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Electric point machine sealing
Electric point machine sealing
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Point machine cover locking
Point machine cover locking
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Stretcher blade notches
Stretcher blade notches
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Point machine hand cranking
Point machine hand cranking
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Point machine throw bar connection
Point machine throw bar connection
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Point machine closed switch adjustment
Point machine closed switch adjustment
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Point Machine Obstruction Test
Point Machine Obstruction Test
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Point Machine Current Balance
Point Machine Current Balance
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Point Machine Spring Test
Point Machine Spring Test
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Point Machine Friction Clutch
Point Machine Friction Clutch
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Point Machine Pin Replacement
Point Machine Pin Replacement
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Point Machine Voltage & Current Check
Point Machine Voltage & Current Check
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Point Machine Cable & Wire Testing
Point Machine Cable & Wire Testing
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Point Machine Interlocking
Point Machine Interlocking
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Study Notes
Outdoor Signalling - Installation, Testing and Maintenance of Equipment
-
General Instructions on Tools:
- All staff involved in installation and maintenance of signalling equipment need appropriate rubber gloves and tools (e.g., pliers, screwdrivers).
- Insulated tools are essential to prevent short circuits when working near electrical equipment.
- A list of required tools should be circulated by the relevant authority.
- Rubber floor mats should be used for circuits carrying more than 110V.
-
Soldering Care:
- Staff involved in signalling equipment maintenance should know how to solder.
- Avoid dropping solder and wire clippings on adjacent terminals or equipment.
- Appropriate wattage soldering irons (65-125W) are needed.
- Tools such as a file for preparing the soldering tip, a fireproof pad for cleaning the tip and a mica sheet for support are essential.
- Avoid excessive solder use to prevent lumpy connections.
- Do not hold the soldering iron on a wire connection for too long to prevent insulation damage.
-
Wire Termination:
- Use wire strippers to remove insulation, not cutting pliers.
- Use washers and nuts when fastening.
- Terminate a maximum of two wires per terminal.
- Crimp tools should be used for proper connection of multi-strand wires, and insulated sleeves are necessary.
- Proper soldering is required when lugs are crimped.
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Colour Light Signals Installation:
- Signals should be multi-unit (approved type) with LED lamps.
- Signals should be positioned in accordance with approved plans and guidelines.
- They should be located to provide a clear view to the driver of an approaching train.
- Signal height should be at least 3.65 meters above rail level.
- Signals should be turned away from the track during non-operational periods.
- Implement proper visibility checks and maintenance.
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Mounting and Fixtures:
- Signals can be mounted on rigid posts or gantries.
- Clear identification markers (e.g., 'G', 'P', 'A') should be used.
- Signal posts must be firmly secured.
- Wooden plugs should be used to prevent cable entry gaps.
- Retro-reflective number plates are necessary for visibility.
- Signal ladders should be firmly fixed to the posts.
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Cable Entry:
- Cables should be properly protected at entry points.
- Protect cables from rodents and harsh weather.
- Use appropriate cable sizes.
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LED Aspects:
- Use LED aspects with built-in current regulators for better visibility.
- Different colours (red, yellow, green) are used for different signal meanings.
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Gaskets and Sealing:
- Seal all openings on equipment cases to prevent water, dust and vermin entry.
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Electric Point Machine Installation:
- Use approved electric point machines according to plans.
- Ground connections must be properly checked.
- Install machines clear of track obstacles.
- Machines should be cleaned, lubricated and aligned before operation.
- Ensure proper alignment and level of connections.
- Check the machine for proper functioning and safety.
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Adjustment of Driving Rod:
- Points should be adjusted by hand cranking the machine.
- Ensure the power supply is disconnected during hand cranking.
- Adjust the connections to properly fit the stock rail.
- Repeat the process for other switch placements.
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Adjustment of Detector Contacts:
- Insert a test piece between stock rail and switch rail.
- Adjust the detector connections to make contact.
- Tighten any relevant nuts.
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Adjustment of Friction Clutch:
- Check the operating current of IRS rotary type machines if it's less than 1.75 times the normal level.
- Check the machine for proper operation if obstruction test results are below 1.75 times normal operating current.
- Check for proper point placement, detector response, and friction clutch function.
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Testing of Point Machine:
- Conduct obstruction tests to ensure the switch can't be engaged when obstructed.
- Check the current required to operate the machine in both directions for balance to prevent friction during operation.
- Perform regular tests to maintain good condition.
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Description
This quiz covers the essential guidelines for the installation, testing, and maintenance of outdoor signalling equipment. Participants will learn about the tools required, soldering techniques, and safety precautions to ensure effective and safe operations. Perfect for staff involved in signalling equipment management.