Optimizing Stiffness of Structures

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Questions and Answers

In the context of designing tie rods for minimal mass at a given minimum stiffness, which material property ratio serves as the most critical index for material selection?

  • The square root of Young's modulus ($E$) divided by density ($\rho$).
  • The ratio of density ($\rho$) to Young's modulus ($E$).
  • The product of density ($\rho$) and Young's modulus ($E$).
  • The ratio of Young's modulus ($E$) to density ($\rho$). (correct)

Considering the optimization of tie rods for stiffness, how does altering the material to one with a higher elastic modulus affect the required cross-sectional area to maintain a threshold stiffness value ($S_{min}$)?

  • The required cross-sectional area remains constant regardless of the elastic modulus.
  • The required cross-sectional area decreases linearly with the increase in elastic modulus. (correct)
  • The relationship between cross-sectional area and elastic modulus is exponential, not linear.
  • The required cross-sectional area increases linearly with the increase in elastic modulus.

For a slender push-rod (column) under compressive load, what condition must be met to avoid buckling, and how is the critical load ($F_{crit}$) generally defined?

  • The applied force $F$ must be less than or equal to $F_{crit}$, where $F_{crit} = C \cdot \pi^2 \cdot (E \cdot J) / L^2$, with $C$ being a constant, $E$ the Young's modulus, $J$ the second moment of area, and $L$ the length. (correct)
  • The applied force $F$ must be greater than $F_{crit}$, where $F_{crit} = C \cdot \pi^2 \cdot (E \cdot J) / L^2$, with $C$ being a constant, $E$ the Young's modulus, $J$ the second moment of area, and $L$ the length.
  • The applied force $F$ must be less than or equal to $F_{crit}$, where $F_{crit} = C \cdot \pi \cdot (E \cdot J) / L$, with $C$ being a constant, $E$ the Young's modulus, $J$ the polar moment of area, and $L$ the length.
  • The applied force $F$ must be equal to $F_{crit}$, where $F_{crit} = C \cdot (E \cdot J) / L^2$, with $C$ being a constant, $E$ the Young's modulus, $J$ the second moment of area, and $L$ the length.

When optimizing a panel for stiffness, the thickness ($w$) is related to material properties and a factor $FS_w^{PANEL}$. Given $S_{min}$ is the minimum stiffness, $L$ is the length, and $C''$ is a constant, express $FS_w^{PANEL}$ in terms of these parameters.

<p>$FS_w^{PANEL} = (S_{min} \cdot L^3 / C'')^{1/3}$ (D)</p> Signup and view all the answers

For a panel optimized for both stiffness and minimal mass, how does the required mass change with the ratio $E^{1/3} / \rho$, where $E$ is Young's modulus and $\rho$ is density?

<p>The mass decreases as $E^{1/3} / \rho$ increases. (D)</p> Signup and view all the answers

In the context of material selection using Ashby plots, what does moving towards the upper-left corner of the Young's modulus vs. Density graph typically signify for structural applications?

<p>Materials are becoming stiffer and lighter. (B)</p> Signup and view all the answers

When considering different classes of materials like Composites, Technical ceramics, Polymers and Elastomers on an Ashby chart of Young's Modulus vs. Density, which general direction would indicate an increase in the index $E/\rho$?

<p>From Polymers and Elastomers towards Composites. (B)</p> Signup and view all the answers

Given the expression $LogE = 1 \cdot Log\rho + LogI$ derived from material property considerations, what does increasing values of 'I' imply, assuming 'E' is Young's modulus and '\rho' is density?

<p>Higher 'I' values are indicative of materials with higher stiffness for a given density. (D)</p> Signup and view all the answers

Considering Ashby plots are used to exclude certain materials from selection processes, which attributes would MOST likely lead to a material being 'excluded' early in the design of light stiff ties?

<p>High density and low Young's modulus. (B)</p> Signup and view all the answers

In the context of stiffness optimization for bars, which adjustment will minimize the necessary cross-sectional area ($A$) while maintaining a minimum stiffness ($S_{min}$)?

<p>Increasing the elastic modulus ($E$). (D)</p> Signup and view all the answers

Tie rods are being designed to maintain a minimum stiffness ($S_{min}$) while reducing mass. What is the effect on the minimum stiffness if the mass is increased, assuming all other parameters remain constant?

<p>The minimum stiffness increases. (C)</p> Signup and view all the answers

Given the equation expressing mass ($m$) in relation to minimum stiffness ($S_{min}$), length ($L$), density ($ρ$), and Young's modulus ($E$) for a tie rod: $m \geq S_{min} \cdot L^2 \cdot (\rho / E)$, what is the implication of selecting a material with a higher $E/ρ$ ratio for a tie rod designed for a specific stiffness?

<p>It decreases the required mass of the tie rod. (D)</p> Signup and view all the answers

For a tie rod of given length and subjected to a specific force, how is the minimum required cross-sectional area ($A$) related to the elastic modulus ($E$)?

<p>$A$ is inversely proportional to $E$. (C)</p> Signup and view all the answers

In optimizing stiffness for tie rods, the stiffness ($S$) is related to the applied force ($F$) and elongation ($\delta$) by $S = F/\delta$. If the maximum allowable deformation ($\delta_{max}$) decreases, how must the stiffness ($S$) change to accommodate this reduction for a given applied force?

<p>$S$ must increase proportionally. (D)</p> Signup and view all the answers

When selecting materials on an Ashby plot for light, stiff panels, what does a steeper 'selection line' (higher slope if E is the y-axis and ρ in the x-axis) represent in optimizing for $E/ρ$?

<p>An increased emphasis on maximizing Young's modulus relative to minimizing density. (D)</p> Signup and view all the answers

How does the mass index $I = \sqrt{E} / \rho$ for a bending bar influence the design choice compared to the basic index $E/\rho$ for a tie rod?

<p>The design for a bending bar is more sensitive to changes in Young's modulus compared to changes in density. (C)</p> Signup and view all the answers

In designing for stiffness in a panel, if the Young's modulus (E) of the material is significantly increased while simultaneously decreasing the panel thickness (w), what is the resultant effect on the panel's overall stiffness?

<p>The overall stiffness could either increase or decrease based on relative magnitudes and it is impossible to say without knowing the exact values of the parameters involved. (B)</p> Signup and view all the answers

Given the relationships for stiffness (S) in bending, where $S = C' \cdot (E \cdot J) / L^3$, how does altering the material to one with a higher elastic modulus affect the stiffness value, assuming the geometric parameters and length are kept constant?

<p>The stiffness increases proportionally. (C)</p> Signup and view all the answers

In the context of a hollow bar under torsion with defined wall thickness, what is the correct expression for the material index ('I') that should be maximized to minimize mass, where 'G' is the tangential elasticity modulus and 'ρ' is the density?

<p>$I = G^{1/3} / ρ$ (D)</p> Signup and view all the answers

When attempting to linearly relate $Log(E)$ to $Log(\rho)$ for material selection, based on the formula $LogE = 2 \cdot Log\rho + 2 \cdot LogI$ (where E is Young's modulus, ρ is density, and I is a mass index), what would a steeper slope imply regarding the impact of density on Young's modulus?

<p>Every incremental increase in density corresponds to a doubled increase in Young's modulus. (D)</p> Signup and view all the answers

Concerning the A-J correlation, how does the second moment of area (J) relate to cross-sectional area (A) for tie rods?

<p>$J = C' \cdot A^2$, where C' depends on the cross-sectional shape. (B)</p> Signup and view all the answers

Given the relationship between density ($ρ$), elastic modulus ($E$), and a material index ($I$) expressed as $LogE = 3 \cdot Logρ + 3 \cdot LogI$ is derived, how does a material index ('I') that stays constant impact design considerations when density increases linearly?

<p>An increase in density requires Young's modulus to increase cubically. (A)</p> Signup and view all the answers

What does the application of cellular solids like honeycombs achieve in structural design, such as in the construction of mirror blanks from materials like Schott Zerodur®, and what is a primary advantage of using these materials?

<p>It decreases the overall weight while maintaining high stiffness and reduces thermal expansion coefficient. (D)</p> Signup and view all the answers

Given considerations for bending stiffness, expressed as $S = C' \cdot (E \cdot J) / L^3$, what design change will MOST effectively enhance the stiffness for a given material and length?

<p>Enhancing the elastic modulus, $E$, the same percentage as the second moment of area ($J$). (D)</p> Signup and view all the answers

Considering the concept of 'best materials' highlighted on the Ashby chart, what crucial trade-off becomes increasingly important when selecting materials for applications requiring both lightness and stiffness simultaneously?

<p>The trade-off between density and Young's modulus. (D)</p> Signup and view all the answers

Optimization of oars, in context of 'light stiff ties and rods', hinges on controlled deflection. Given this, where is deflection commonly measured and managed in the oar design?

<p>Loom (D)</p> Signup and view all the answers

Among rigid foams, what characteristic primarily enhances the appeal of ceramic foams over other materials when used for light stiff panels, making them particularly interesting?

<p>Higher thermal stability and lower coefficient of thermal expansion (CTE). (C)</p> Signup and view all the answers

The stiffness of a material under bending is given by $S = C' \cdot (E \cdot J) / L^3$, where $E$ is the Young's modulus, $J$ is the second moment of area, $L$ is the length, and $C'$ is a constant. If a design change involves simultaneously increasing both $E$ and $L$ by a factor of 2 while keeping all other parameters constant, what is the resulting effect on the stiffness?

<p>The stiffness decreases by a factor of 4. (C)</p> Signup and view all the answers

If the design parameter 'b' (width) increases while the second moment of area ($J$) and stiffness ($S$) remain constant, what must happen to 'w' such that all other constraints hold?

<p>Thickness ($w$) must decrease linearly. (B)</p> Signup and view all the answers

A bar experiences macroscopic deformation, and its 'Elongational' stiffness is correlated to the elastic modulus via Hooke's law. If two bars, Bar A and Bar B, experience the same macroscopic deformation and have the same dimensions, but Bar A requires twice the applied force compared to Bar B, what can be inferred?

<p>Bar A has twice the elastic modulus of Bar B. (D)</p> Signup and view all the answers

A tie rod is subjected to a constant tensile force. If the design is changed to use a material with a lower Young's modulus (E), how must the cross-sectional area (A) be adjusted to maintain the same level of stiffness (S)?

<p>A must be increased proportionally to the decrease in E. (A)</p> Signup and view all the answers

For a tie rod with given geometric constraints and a fixed applied force, if a new material with half the density and double the Young's modulus is used, how does the minimum stiffness (Smin) change?

<p>Smin is doubled (C)</p> Signup and view all the answers

When designing for minimal deformation in a structural component under load, what is generally the primary material property to maximize?

<p>Elastic Modulus (D)</p> Signup and view all the answers

For a given material and geometry, how does reducing the length (L) impact the minimum value of stiffness (Smin)?

<p>It increases <em>Smin</em>. (C)</p> Signup and view all the answers

How can one define elongation, expressed as delta, in a macroscopic deformation?

<p>Elongation, by definition equal to e * L (L is the length); (B)</p> Signup and view all the answers

Flashcards

'Elongational' stiffness

Macroscopic deformation defined as elongation (∆L), equal to ε•L, measuring resistance of a structure against elongation.

Cross-section area

A threshold stiffness value (Smin) or maximum deformation (δmax).

Minimized Mass

Materials with high E/ρ ratio.

Ashby's Plots

Indexes represented in material property graphs

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Graphical selection

Optimization of stiffness via selection lines and directions.

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Excluded Materials

Materials excluded based on performance needs.

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Optimized Material Selection

The best materials are selected after excluding other materials.

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Material comparisons

Lightweight alloys equivalent to Ti alloys and steels.

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Deflection (δ)

The amount a structure deflects under a load.

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Stiffness (S)

A measure of a material's resistance to deformation.

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Relationship of J and A

Constant at a given shape, area equals constant multiplied cross section area.

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Elastic Modulus and Area

Area minimized by increasing elastic modulus.

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Mass and Material Index

Mass is decreased by increasing I. I = E/ρ

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Push-rods (columns)

Bending stiffness is more important than elongational stiffness in push-rods.

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Buckling

Bars undergo this deformation when slender.

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Critical Load

This is needed to avoid buckling.

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Optimization Attributes

These attributes are linearly dependent on mass.

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Cellular Solid

Variant of cellular solid in glass or glass-ceramic material with extremely low thermal expansion coefficient.

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Optimizing mass in torsion

More difficult treatments, Mass may be optimized by increasing [G is the tangential elasticity modulus.

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Bars Subjected to bending

Macroscopic deformation controlled as function of applied force defined as deflection.

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Replacing last equation

Find equation for optimizing the area.

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Study Notes

Optimizing Stiffness of Structures

  • Stiffness optimization involves structural considerations and material selection.

Tie Rods (Pull-Rods) and Cross-Section Area

  • Macroscopic deformation, denoted as δ, refers to elongation ΔL and equals ε·L, where L represents length.
  • 'Elongational' stiffness is the resistance of a structure against elongation.
  • It is easily correlated to the elastic modulus by Hooke's Law.
  • The formula for stiffness is: S = F/δ = F/ΔL = (σA)/(εL) = E * (A/L)
  • Fixing a minimum stiffness value means S must be greater than or equal to Smin, which equals F/δmax.
  • From E * (A/L) ≥ Smin, results in A ≥ Smin * L * (1/E), which is equivalent to A ≥ F * S_Area * (1/E).
  • When a threshold stiffness value (Smin) or maximum deformation (δmax) is given, using materials with a higher elastic modulus can let the cross-sectional area be reduced
  • Elastic modulus serves as an index of section area.

Tie Rods (Pull-Rods) and Mass Control

  • S ≥ Smin = F/δmax
  • Mass equation leads to E (A/L) = E·(m/(ρ*L^2)) ≥ Smin → m ≥ Smin * L^2 * ρ/E → m ≥ FSm * (ρ/E)
  • Mass can be minimized using high E/ρ ratio materials for a given minimum stiffness or maximum sustainable deformation.
  • The E/ρ ratio acts as an index of mass.
  • Smin ≤ (m/L^2) * (E/ρ) → Smin ≤ F * S_smin * E/ρ.
  • Stiffness increase or deformation decrease can occur by boosting E/ρ, given a mass value.

Ashby Plots

  • Ashby plots are application tools to show indices in material property graphs on logarithmic scales.
  • Ashby plots are used for materials selection for light stiff ties and reducing mass.

Graphical Selection and Stiffness Optimization

𝐸

  • I = . 𝜌
  • LogI = Log (𝐸/𝜌) = LogE – Logρ
  • LogE = 1 * Logρ + 1 * LogI
  • "Increasing I" indicated on plot

Best materials

  • The materials that are best are closer to the 'increasing I' line on the graph
  • It excludes materials due to excessive cost or brittleness for a refined selection of winners

Lightweight Alloys

  • Lightweight alloys are equivalent to Ti alloys and steels.
  • Steel offers with area reductions.
  • There are "increasing I", with excluded materials for progressive selection.

"Fresh Slides" (update 2018)

  • Stiffness (S) is force (F) divided by deflection (δ), S = F/δ
  • S = C'(EJ/L^3)
  • Where E = Elasticity, J = Moment of Intertia, L = Length and C = constant

Design For Stiffness

  • To minimize deflection
  • Want δ < δmax = maximum allowed deflection
  • F/ δ = S ≥ Smin = F/ δmax
  • C'(EJ/L^3) ≥ Smin

Bars

  • J = C*A^2 basic equation
  • C'[(EJ)/L^3] = C''[(EA^2) / L^3] ≥ Smin
  • A≥ √[(Smin*L^3) / C''] * 1/√E
  • CSA = Independent FROM Material
  • Contribution OF Materials -> A = Area Minimized
  • Area Minimized BY INCREASING ELASTIC MODULUS

Mass

  • Mass = [(LAp)=m] Density
  • Material properties m ≥ L*FS_AREA [1/√E * P]
  • Independent From Material = M ≥ FS_m * P/√E
  • Mind the E exponent I =√E * p

Panels

  • Volume = B*W^3/12 (w = thickness)
  • B~L ≈ contact
  • Basic formula
  • W 3 ≈ c*w^3
  • C' ET/L^3 = C" EW^3)/ L^3 > Smin
  • W > ~ (Smin +1 + 6 ^3) -1
  • FS-1 42 WTE

Mass

  • Mass for panels
  • W ≥ FS_wpanel •1/B^1/3
  • Volume = B√ * 6 * W + P B + * 0 ~ ( FS W[P * I * 6'2
  • Volume >= ES PANEL *P G/14
  • Down M WITH UP EN =J
  • Mind he Exponent
  • Torsion: More Difficult Treatments
  • Mass optimization uses increasing [G tangential elasticity. Modulus G is swapped with limited changes. constant area ratio

Push Rods (or Columns)

  • Bending stiffness > elongational stiffness, slender bars undergo buckling
  • Critical buckling load F_crit = C π^2 (EI/L^2)
  • To evade, F < F_crit Rule bars for indices critical load given
  • A = C 1 (E A2/L2) = C"E A2 [area control)
  • M = CL16/P1 (mass cost

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