Operations Methods: Job and Batch Production

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Questions and Answers

What are the two main production methods?

Job production and batch production

Job production is a type of production that involves producing unique items for individual customers.

True (A)

What is the most significant advantage of job production?

  • Flexibility and choice for customers (correct)
  • High production volume
  • Lower cost of production
  • Standardization of products

What is a common example of a business that uses batch production?

<p>A bakery</p> Signup and view all the answers

Which of the following is NOT an advantage of batch production?

<p>High worker motivation (D)</p> Signup and view all the answers

What type of production involves using a continuous process on an assembly line?

<p>Mass/flow production</p> Signup and view all the answers

Mass/flow production is known for its high adaptability to individual customer requests.

<p>False (B)</p> Signup and view all the answers

What is a major drawback of mass/flow production?

<p>Lack of flexibility in product design (D)</p> Signup and view all the answers

What type of production attempts to combine the flexibility of customization with the efficiency of mass production?

<p>Mass customization</p> Signup and view all the answers

Mass customization techniques are primarily used in industries that produce low-cost consumer goods.

<p>False (B)</p> Signup and view all the answers

Which of the following is NOT an advantage of mass customization?

<p>Low production costs (D)</p> Signup and view all the answers

Flashcards

Job Production

A method of production where unique products are created to meet individual customer demands, often involving highly skilled workers.

Batch Production

Producing identical items in batches, allowing for some flexibility to meet varying customer needs.

Mass/Flow Production (Mass Production)

Producing large quantities of standardized products on an assembly line, often using machinery.

Mass Customization

A production approach that combines mass production with customization options to meet individual customer preferences.

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Economies of Scale

The cost advantages of producing larger quantities, where the average cost per unit decreases.

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When is job production used?

Job production is ideal when customers have specific requirements that cannot be met through other production methods.

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When is batch production used?

Batch production is suitable when a business has a range of similar products that meet different market needs.

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When is mass production used?

Mass production is best for large companies with high demand for standardized products, using machinery for efficient production.

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When is mass customization used?

Mass customization is suitable for companies seeking a balance between economies of scale and individual customer preferences.

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Advantages of job production

Advantages of job production include high product quality, flexibility, and customer satisfaction.

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Disadvantages of job production

Disadvantages of job production include high costs, slower production times, and limited economies of scale.

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Advantages of batch production

Advantages of batch production include economies of scale, flexibility, and the ability to meet diverse market demands.

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Disadvantages of batch production

Disadvantages of batch production include higher setup costs for each batch, potential for inventory buildup, and less economies of scale than mass production.

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Advantages of mass production

Advantages of mass production include high productivity, economies of scale, and standardized products.

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Disadvantages of mass production

Disadvantages of mass production include high initial investments, limited flexibility, and potential for monotony for workers.

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Advantages of mass customization

Advantages of mass customization include flexibility, meeting customer preferences, and economies of scale.

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Disadvantages of mass customization

Disadvantages of mass customization include increased design and production complexities and potential challenges in maintaining quality across diverse products.

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Example of Batch Production

The production of items, such as clothes, in batches of different sizes, colors, and styles to meet diverse customer needs.

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Example of Mass Customization

The production of cars, where the basic model is mass-produced, but individual customers can choose specific features like color, interior trims, and engine types.

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Highly Skilled Worker in Job Production

A highly specialized worker in job production creates a unique item, like a custom suit tailor.

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Worker in Mass Production

A worker in mass production often performs the same task repeatedly, for example, attaching a car door handle.

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Customer Choices in Mass Customization

Mass customization allows customers to choose from a range of options for their products, like a car with different engine sizes and colors.

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Job Production and Small Businesses

Job production is suitable for small businesses with low demand for specific products.

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Job Production for Specific Needs

Companies may choose job production when customer needs are highly specific and other production methods cannot meet those requirements.

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Batch Production for Diverse Needs

Batch production is ideal for businesses with a variety of similar products that meet different customer needs.

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Mass Production for High Demand

Mass production is appropriate for large companies with high demand for standardized products, like smartphones or fast food.

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Mass Customization for Tailored Products

Mass customization enables companies to create products tailored to customer preferences while offering a wide range of options.

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Craftsmanship and Quality in Job Production

Job production emphasizes individual craftsmanship and high quality, often found in specialized industries like tailored clothing.

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Flexibility and Economies of Scale in Batch Production

Batch production allows for some flexibility in meeting customer needs while maintaining economies of scale, often found in industries like baking or clothing.

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Efficiency and Standardization in Mass Production

Mass production prioritizes efficiency and standardization, leading to lower costs and increased productivity, often evident in industries like car manufacturing.

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Balancing Customization and Economies of Scale in Mass Customization

Mass customization balances the need for economies of scale with the desire for individual customization, often seen in industries like car manufacturing, where basic models are mass-produced, but customers can choose features.

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Study Notes

Operations Methods: Job and Batch Production

  • Job Production: Focuses on unique, tailor-made items meeting individual customer needs.
  • Highly skilled workers create a single item or provide a service per customer.
  • Products are highly specialized and unique.
  • Production is often very labor-intensive.
  • Why use job production? Businesses might use it when customers have specific requirements that's impossible with other methods or if demand is low.
  • Advantages: High quality, high profit margins due to unique specifications, and high worker motivation.
  • Disadvantages: High costs, time-consuming and cash flow problems for large projects.

Operations Methods: Batch Production

  • Batch production involves creating groups of identical items in batches.
  • Small changes can occur in each batch to meet diverse customer needs.
  • A good balance between job production (highly customized, one-at-a-time) and mass production (high volumes, highly standardized).
  • Large quantities are ideal to achieve high production and lower costs.
  • Examples: Bakeries (cupcakes/cookies), clothing companies (different sizes/colors of clothing).
  • Advantages: Flexibility and variety to customer needs, potential for economies of scale, lower average costs.
  • Disadvantages: Less flexibility compared to job production, higher storage costs, and possible lower worker motivation with repetitive tasks, and higher production costs compared to mass production.

Operations Methods: Mass/Flow Production

  • Mass/flow production creates large quantities of standardized products on assembly lines.
  • Often capital-intensive, with less labor involved.
  • Workers perform a single repetitive task at an assembly line.
  • Advantages: High production rate, lower costs per item due to economies of scale,standardized quality with less defects. This approach optimizes output and provides stability in production volumes.
  • Disadvantages: Less flexibility in customization, potential for lower worker motivation, and set-up, running, replacement, and storage costs.

Operations Methods: Mass Customization

  • Mass customization combines the flexibility of job production with low costs of mass/flow production.
  • Products are produced in large quantities but tailored to meet unique customer specifications.
  • Example: Car manufacturers use the same production line for different car models but allow for numerous customization options (steering, dashboard, different colors, etc).
  • Advantages: Customer satisfaction, lower costs due to large volumes, greater variety of products.
  • Disadvantages: Higher costs than mass production, handling returns might be difficult, and potential time delays.

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