Oil Analysis as a Diagnostic Tool
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Questions and Answers

What must be done to determine if an oil is suitable for a specific engine?

  • Consult with different oil laboratories
  • Analyze the oil without sampling
  • Use the oil recommended by the engine manufacturer
  • Monitor the oil under the actual engine operating conditions (correct)

Why is conducting regular oil sampling and analysis important for engine service life?

  • To ignore potential issues
  • To decrease repair costs (correct)
  • To increase equipment downtime
  • To use a variety of oils

How can an oil sampling and analysis program be optimized?

  • By avoiding collaboration with an oil laboratory technician
  • By conducting analyses without a program design
  • By using different types of oils without consulting
  • By involving both you and an appropriate oil laboratory technician in creating the program design (correct)

Why might equipment in different operational settings require distinct oil sampling programs?

<p>Because of varying operating conditions (A)</p> Signup and view all the answers

What could be a potential outcome of developing different sub-programs within an overall oil sampling and analysis program?

<p>Tailoring strategies to suit specific equipment types and applications (C)</p> Signup and view all the answers

Why would engines driving pumps or generators at a constant speed require a different oil sampling and analysis program?

<p>Due to their fixed operating environment (B)</p> Signup and view all the answers

When should the oil sample be taken to ensure the most reliable indicator of oil condition?

<p>When the oil is hot and wear particles are in suspension (B)</p> Signup and view all the answers

What is the significance of catching different portions of the oil sample during the oil drain period?

<p>It allows for collecting heavier and lighter contaminants from different stages of the oil drain period (A)</p> Signup and view all the answers

Why is it important to check the magnetic drain plug for wear particles?

<p>To collect evidence that may help in interpreting the oil sample (C)</p> Signup and view all the answers

What is one purpose of an oil analysis mentioned in the text?

<p>To determine if there are existing internal problems or potential future internal damage (B)</p> Signup and view all the answers

What should be included when sending wear particles from the magnetic drain plug to the oil laboratory?

<p>Wrap them in a clean piece of paper and place them in a zip-lock sandwich bag (A)</p> Signup and view all the answers

What is a recommended action for improving the quality of oil analysis according to the text?

<p>Following the oil sampling technique recommended by the oil laboratory (B)</p> Signup and view all the answers

What precaution should be taken when collecting an oil sample from an engine with a drain valve located on a main oil gallery?

<p>Follow the technique advised by the oil laboratory that will analyze it (D)</p> Signup and view all the answers

What could be considered an advantage of opening an oil filter with a filter cutter?

<p>Evaluating wear particles present (B)</p> Signup and view all the answers

What caution is provided regarding used oil in relation to your body according to the text?

<p>It can be absorbed into your body through your skin (A)</p> Signup and view all the answers

Why is it suggested to wrap wear particles found on the magnetic drain plug before sending them to the laboratory?

<p>To protect them from contamination (C)</p> Signup and view all the answers

What is the purpose of conducting an electronic particle count test on the oil?

<p>To provide additional precise information relating to component wear (A)</p> Signup and view all the answers

What is the recommended approach to selecting the types of tests to be conducted on each oil sample?

<p>Consult with the oil laboratory personnel to determine the most appropriate tests based on cost and information obtained (A)</p> Signup and view all the answers

What is the importance of providing accurate and complete information to the oil laboratory technician?

<p>All of the above (D)</p> Signup and view all the answers

What is the purpose of the oil analysis program as part of a comprehensive preventive maintenance program?

<p>All of the above (D)</p> Signup and view all the answers

What is the recommended approach to monitoring the results of any service interval changes made based on the oil analysis program?

<p>Establish a continuous feedback loop involving sampling, monitoring, and adjustment (A)</p> Signup and view all the answers

What is the benefit of developing an ongoing communication system with the oil technician?

<p>All of the above (D)</p> Signup and view all the answers

According to the information provided in Table 3, what is the overall recommendation for the oil sample analyzed?

<p>No action is required (A)</p> Signup and view all the answers

What is the purpose of providing the original sample information when conducting a second oil analysis?

<p>To enable the user to tell at a glance whether changes have occurred between the two sampling intervals (A)</p> Signup and view all the answers

What type of information is typically provided in the oil analysis report, as shown in Table 3?

<p>The overall condition of the oil and recommended actions (D)</p> Signup and view all the answers

What is the primary purpose of conducting an oil analysis program as part of a comprehensive preventive maintenance program?

<p>To detect engine problems before they become severe and cause costly repairs (D)</p> Signup and view all the answers

What is the primary purpose of the pleated cartridge design in a full-flow oil filter?

<p>To increase the surface area for more efficient filtration (A)</p> Signup and view all the answers

Where does the oil flow from the oil pump outlet port?

<p>Through the oil cooler and then into the oil filter(s) (C)</p> Signup and view all the answers

What is the function of the pressure regulating valve mentioned in the text?

<p>To maintain a constant pressure in the oil system (A)</p> Signup and view all the answers

What happens to the heated oil after it flows through the various engine components?

<p>It flows through return passages to the oil pan, where it transfers heat to the oil pan and passing air stream (A)</p> Signup and view all the answers

What is the purpose of the oil flow through the drilled passages in the crankshaft mentioned in the text?

<p>To supply oil to the piston cooling nozzles (C)</p> Signup and view all the answers

What is the primary function of the oil flow to the accessory drive housing and separate accessories mentioned in the text?

<p>To provide lubrication for the accessories (B)</p> Signup and view all the answers

What is the purpose of the pressure oil system in the engine described?

<p>To meet the main lubrication requirements of the engine (A)</p> Signup and view all the answers

What is the purpose of the sealing devices used where oil passageways cross multiple engine components?

<p>To prevent oil from escaping into the coolant or combustion chambers (D)</p> Signup and view all the answers

What is the primary purpose of the oil cooler in the lubrication system?

<p>To filter and recirculate the heated oil from the bearing areas (D)</p> Signup and view all the answers

What is the main purpose of the oil pump in a full pressure lubrication system?

<p>To deliver all of the required oil flow to the engine under pressure (A)</p> Signup and view all the answers

What is the primary purpose of the oil galleries or oil rifles in the engine?

<p>To deliver pressurized oil to specific locations in the engine (B)</p> Signup and view all the answers

What is the primary function of the oil pan in the lubrication system?

<p>To store and cool the supply of lubricating oil (C)</p> Signup and view all the answers

What is the purpose of the various sealing devices used where the oil pan meets the engine block?

<p>To prevent oil from escaping into the combustion chambers or out of the engine (C)</p> Signup and view all the answers

What is the primary purpose of the oil level indicators in the lubrication system?

<p>To provide a visual indication of the oil level in the crankcase (A)</p> Signup and view all the answers

What is the primary function of the oil pressure gauge in the lubrication system?

<p>To provide a visual indication of the oil pressure in the engine (D)</p> Signup and view all the answers

What is the primary purpose of the oil pressure regulating and relief valves in the lubrication system?

<p>To regulate the flow of oil from the oil pump to the engine components (D)</p> Signup and view all the answers

What is the primary function of the bypass oil filter mentioned in the text?

<p>To clean a small percentage of the oil before returning it to the oil pan (D)</p> Signup and view all the answers

What is the purpose of the bypass valve in the full-flow oil filter system described in the text?

<p>To allow unfiltered oil to bypass the filter when it becomes completely plugged (C)</p> Signup and view all the answers

What is the main difference between the bypass oil filter and the full-flow oil filter mentioned in the text?

<p>The full-flow filter has a larger filtering area than the bypass filter (B)</p> Signup and view all the answers

What is the primary purpose of the mesh screen located in the oil pan intake pick-up?

<p>To trap large particles before the oil enters the oil pump (D)</p> Signup and view all the answers

What is the primary function of the high-pressure bypass circuit mentioned in the text?

<p>To allow oil to bypass the oil cooler when the oil is cold and has high viscosity (B)</p> Signup and view all the answers

What is the main purpose of the thermostatically controlled bypass valve and passage mentioned in the text?

<p>To maintain a constant oil temperature in the engine (B)</p> Signup and view all the answers

What is the primary advantage of using a spin-on cartridge type oil filter as mentioned in the text?

<p>It is easier to replace than a traditional filter element (C)</p> Signup and view all the answers

What is the key difference between the bypass oil filter and the full-flow oil filter in terms of the size of particles they can trap?

<p>The bypass filter can trap particles as small as 10 microns, while the full-flow filter can only trap particles between 25 to 60 microns (A)</p> Signup and view all the answers

What is the purpose of the bypass valve in the full-flow oil filter system when the engine oil is cold and has high viscosity?

<p>To allow unfiltered oil to bypass the filter and flow directly to the engine (B)</p> Signup and view all the answers

What happens to the full-flow oil filter when its element becomes completely plugged with contaminants?

<p>The bypass valve will open to allow unfiltered oil to flow to the engine (D)</p> Signup and view all the answers

What is the primary function of the lubrication system in an engine?

<p>All of the above. (D)</p> Signup and view all the answers

Which of the following is NOT a key benefit of the lubrication system in an engine?

<p>Reducing fuel consumption. (D)</p> Signup and view all the answers

What is the primary mechanism by which a splash and pressure lubrication system distributes oil within the engine?

<p>The crankshaft rotates and splashes oil onto surfaces in the lower crankcase. (C)</p> Signup and view all the answers

What is the primary purpose of the oil film created by the oil spray in a splash and pressure lubrication system?

<p>To prevent rust and corrosion on the internal engine surfaces. (D)</p> Signup and view all the answers

Which of the following is a key function of the lubrication system that is not mentioned in the text?

<p>None of the above are mentioned in the text. (D)</p> Signup and view all the answers

How does the lubrication system help to transfer heat away from the engine components?

<p>The oil absorbs and transfers heat to the oil pan area as it slides over the various surfaces. (A)</p> Signup and view all the answers

What is the main purpose of an oil pressure regulating valve?

<p>Maintain the system oil pressure within normal operating limits (C)</p> Signup and view all the answers

How does the computer onboard an engine respond to low oil pressure?

<p>Activates a warning light and may reduce engine speed (C)</p> Signup and view all the answers

What is the function of the mesh screen covering the oil intake pick-up?

<p>To provide initial oil filtration (A)</p> Signup and view all the answers

How does an external gear oil pump create a low-pressure area for oil intake?

<p>By rotating the gears to draw in oil (A)</p> Signup and view all the answers

What distinguishes rotor type oil pumps from external gear pumps?

<p>Rotor pumps employ an inner and outer rotor (B)</p> Signup and view all the answers

Why are oil pans designed with dropped sections at different locations?

<p>To supply adequate oil to the engine components at varying machine operating angles (B)</p> Signup and view all the answers

What is the primary purpose of an oil pressure gauge on a diesel engine?

<p>To indicate the pressure in the lubrication system during operation (A)</p> Signup and view all the answers

What is a potential consequence of a sudden increase in bearing clearances during engine operation?

<p>The oil pressure will change suddenly due to altered oil flow (B)</p> Signup and view all the answers

What is the purpose of the rubber plug in the combination dipstick and oil filler tube?

<p>To seal the filler tube and prevent the entry of dirt (A)</p> Signup and view all the answers

What is the purpose of an electronic oil level sensor and sending unit installed on the oil pan?

<p>To trigger a warning light when the oil level reaches a predetermined low level (B)</p> Signup and view all the answers

What is a potential advantage of using an oil level sensor over an oil pressure gauge to detect a low oil level condition?

<p>The oil level sensor can provide a warning before a dangerous situation arises (C)</p> Signup and view all the answers

According to the information provided, what is a potential cause of oil pressure decreasing over time in a diesel engine?

<p>The engine bearings and shafts wearing at a slow rate (B)</p> Signup and view all the answers

What is the purpose of checking the oil pressure at different engine speeds using a remote mechanical oil pressure gauge?

<p>To confirm the accuracy of the oil pressure gauge mounted in the dash (A)</p> Signup and view all the answers

What is a potential cause of a false reading when checking the oil level using a dipstick?

<p>The oil has not had sufficient time to drain back into the oil pan (A)</p> Signup and view all the answers

According to the information provided, what is a potential consequence of operating a highway tractor designed for on-road use in extreme off-road conditions?

<p>The front crankshaft bearings may become oil starved (D)</p> Signup and view all the answers

What is a potential indication of a new or rebuilt engine according to the information provided?

<p>High oil pressure due to small clearances (B)</p> Signup and view all the answers

What is the primary purpose of the oil pressure relief valve described in the text?

<p>To open when the oil pressure becomes extremely high (D)</p> Signup and view all the answers

What is the primary benefit of using an oil-to-coolant oil cooler?

<p>It transfers heat from the oil to the engine coolant system (B)</p> Signup and view all the answers

What is the purpose of the dump port in the oil pressure relief valve assembly?

<p>To allow excess oil to be returned to the oil pan (A)</p> Signup and view all the answers

What is the relationship between the oil pressure regulating valve and the oil pressure relief valve described in the text?

<p>The relief valve setting is higher than the regulating valve setting (C)</p> Signup and view all the answers

What is the primary purpose of an oil-to-air oil cooler as described in the text?

<p>To transfer heat from the engine oil to the passing air stream (C)</p> Signup and view all the answers

What is the function of the spring and plunger in the oil pressure relief valve?

<p>To open the valve and allow excess oil to return to the oil pan (C)</p> Signup and view all the answers

What is the primary purpose of the oil pressure regulating valve mentioned in the text?

<p>To prevent the oil pressure from exceeding the normal operating limit (B)</p> Signup and view all the answers

What is the primary function of the oil cooler in an engine as described in the text?

<p>To reduce the chances of oil oxidation and breakdown (D)</p> Signup and view all the answers

What is the primary purpose of the oil pressure relief valve opening as described in the text?

<p>To allow excess oil to be diverted back to the oil pan (B)</p> Signup and view all the answers

What is the primary benefit of using an oil-to-coolant oil cooler compared to an oil-to-air oil cooler?

<p>It transfers heat from the oil to the engine's coolant system (B)</p> Signup and view all the answers

What is the consequence of oil foaming in the crankcase?

<p>Increased oil temperature and acid formation (D)</p> Signup and view all the answers

Why is it important for the engine to be operated regularly at warm temperatures?

<p>To minimize contaminants in the oil (B)</p> Signup and view all the answers

What is the main function of the crankcase ventilation system?

<p>To remove contaminants from the crankcase (A)</p> Signup and view all the answers

What is the primary risk associated with a plugged fresh air inlet vent/filter in the crankcase ventilation system?

<p>Oil leaks in various gaskets and seals (D)</p> Signup and view all the answers

Why is a pleated depth type filter used in one method of handling vapours in the PCV system?

<p>To separate oil from the vapours efficiently (D)</p> Signup and view all the answers

What problem can occur if the outlet tube of the crankcase ventilation system is bent?

<p>Increased crankshaft seal leakage (B)</p> Signup and view all the answers

Why will venting the crankcase back into the intake pose challenges for turbocharged engines?

<p>It reduces intercooler efficiency (C)</p> Signup and view all the answers

What issue might arise if the fresh air filter and vent are not cleaned at regular intervals?

<p>Inoperative ventilation system (D)</p> Signup and view all the answers

What is a possible outcome of a malfunctioning positive crankcase ventilation (PCV) system?

<p>Elevated oil consumption (D)</p> Signup and view all the answers

Why can a centrifugal type PCV system be considered less efficient?

<p>It separates oil from vapours inefficiently (C)</p> Signup and view all the answers

What is the primary reason for the formation of sludge or emulsion in the crankcase?

<p>Mixing of combustion gases and water vapors with the oil (B)</p> Signup and view all the answers

What is the primary function of the crankcase ventilation system?

<p>To remove combustion gases from the crankcase (C)</p> Signup and view all the answers

What is a potential consequence of excessive crankcase pressure if the ventilation system fails?

<p>Increased risk of oil leaks from the crankcase (D)</p> Signup and view all the answers

Why is it important to effectively remove combustion gases from the crankcase?

<p>To prevent the formation of sulfuric acid in the oil (C)</p> Signup and view all the answers

What is a potential consequence of increased government regulations related to emission control?

<p>Increased maintenance requirements for crankcase ventilation systems (A)</p> Signup and view all the answers

Which of the following statements is true regarding the formation of sludge or emulsion in the crankcase?

<p>Sludge formation is caused by the mixing of combustion gases, water vapours, and oil (A)</p> Signup and view all the answers

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