COPY: NIMS Milling Practice Test #1

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Questions and Answers

If a dimension on a drawing is 4.868" with a tolerance of +/-.003", what is the largest the dimension can check and still be in tolerance?

4.871"

If you are standing in front of a vertical CNC machining center, what direction does the X-axis travel?

left to right

A boxed dimension is defined as a _____ dimension.

basic

S.D.S. (Safety Data Sheet) are sheets that?

<p>Describe the chemicals and materials in the shop.</p> Signup and view all the answers

How many 4-7/8 inch long rods can be cut from a rod with a total length of 97-1/2 inches?

<p>20</p> Signup and view all the answers

What does the code M01 do?

<p>optional stop</p> Signup and view all the answers

What does code M4 do?

<p>spindle on reverse</p> Signup and view all the answers

How often should you check waylube and coolant levels?

<p>every shift</p> Signup and view all the answers

What formula is used to calculate RPM?

<p>SFM times 4 divided by diameter</p> Signup and view all the answers

Which display screen mode lets the operator enter tooling related data?

<p>Offset page</p> Signup and view all the answers

What on/off mode switch works in conjunction with an M01 code in the program?

<p>optional stop</p> Signup and view all the answers

You are running the first workpiece on a proven program. You measure a hole, and it's 0.4325" deep. The basic dimension for the hole is 0.428" +/- 0.001" The depth of this hole is controlled by tool 2, and tool 2 affects nothing else. What should you do?

<p>+input -.0045&quot; to tool 02 height wear offset and re-run the tool</p> Signup and view all the answers

A boxed letter represents a _____?

<p>datum</p> Signup and view all the answers

If you want to use a 1.0" diameter 2-flute end mill running at 3000 RPM, what feed rate should you run at to achieve a 0.003" per tooth chip load?

<p>18 inches per minute</p> Signup and view all the answers

Match the G54 code to its description.

<p>Work offset #1</p> Signup and view all the answers

What tool # should be used in the command 'T__ M6; S2000 M3; G43 H12 Z1.0 M8'?

<p>T12</p> Signup and view all the answers

Which display screen mode lets the operator actually see the distance-to-go in the current CNC command?

<p>Program check page</p> Signup and view all the answers

What direction do you turn the manual pulse generator or move the axis to move a tool from right to left on a CNC mill?

<p>The X- direction</p> Signup and view all the answers

What mode switch position allows you to send the machine to its reference position?

<p>Zero Return</p> Signup and view all the answers

+/-.005 represents a _____?

<p>tolerance</p> Signup and view all the answers

While dry running a proven program, the machine goes into an alarm state and shows a message, 'Overcutting will occur during Cutter Compensation.' What is most likely wrong?

<p>You need to change the tool dia. or radius offset value.</p> Signup and view all the answers

You need to tool change to Tool #11. How would you do it?

<p>Use MDI mode to change tools using commands similar to what a program would</p> Signup and view all the answers

What does the M30 code do?

<p>program end and rewind back to the beginning</p> Signup and view all the answers

You must cut a part to 10.175 inches long and need to add a total of 1/8 of an inch for finish machining. How long should you saw the block?

<p>10.300&quot;</p> Signup and view all the answers

Using a standard high-speed steel twist drill, you are to drill a hole 0.312" deep (not including the drill point). If the drill point checks at 0.098" long, how deep should the drill be programmed?

<p>Z-.410</p> Signup and view all the answers

Why do you have to 'home' the machine when you first power up?

<p>so the machine can find the X, Y, and Z axis reference points</p> Signup and view all the answers

You have a dimension that is supposed to be 1.105" +/-.0015". Is 1.1033" within the tolerance zone?

<p>no</p> Signup and view all the answers

What button will continue the program after a program stop has been read?

<p>cycle start</p> Signup and view all the answers

What mode switch position allows you to move the machine axes manually?

<p>Jog</p> Signup and view all the answers

The upper size limit on a pocket is 0.787". You measure the diameter and it checks at 0.7915". How much oversize is the diameter?

<p>0.0045&quot;</p> Signup and view all the answers

What is the code G28?

<p>zero return</p> Signup and view all the answers

When should safety glasses be worn?

<p>as you enter the machining environment</p> Signup and view all the answers

After completing an entire setup and running one tool, you must shut the machine off and go home. When you come in the next day, you must:

<p>power the machine up, home it, and go back through the entire setup process</p> Signup and view all the answers

What is the code M00?

<p>Program Stop</p> Signup and view all the answers

What does the G00 code activate?

<p>rapid motion</p> Signup and view all the answers

What does the G94 code activate (on a mill)?

<p>per minute feed</p> Signup and view all the answers

What is the description of a G01 code?

<p>linear feed</p> Signup and view all the answers

What on/off mode switch works in conjunction with a '/' (forward slash) in the program to skip over lines of code?

<p>block delete</p> Signup and view all the answers

What mode switch position allows programs to be modified?

<p>edit</p> Signup and view all the answers

Before running a program that cuts a pocket 3.0" wide with a +/-.002 tolerance, what should you do to the tool's offset to prevent a scrapped part?

<p>set the diameter wear offset at 0.0100&quot;</p> Signup and view all the answers

Flashcards

Tolerance Calculation

The largest the dimension can be and still be in tolerance is 4.871".

CNC X-Axis Direction

When standing in front of a vertical CNC machining center, the X-axis travels from left to right.

Boxed Dimension

A boxed dimension is defined as basic.

SDS Meaning

Safety Data Sheets (SDS) describe the chemicals and materials in the shop.

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Rod Cutting Calculation

You can cut 20 rods that are 4-7/8 inches long from a rod with a total length of 97-1/2 inches.

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M01 Code

The code M01 performs an optional stop.

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M4 Code

The code M4 activates “spindle on reverse”.

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Checking Coolant/Waylube

Waylube and coolant levels should be checked every shift.

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RPM Formula

The formula used to calculate RPM is SFM times 4 divided by diameter.

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Offset Page Function

The “Offset page” screen displays tooling related data.

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Optional Stop Switch

The 'optional stop' on/off mode switch works in conjunction with an M01 code in the program.

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Correcting Tool Offset

You need to input -0.0045" to tool 02 height wear offset and re-run the tool for correction.

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Boxed Letter on Print

A boxed letter represents a datum.

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Feed Rate Calculation

The feed rate to run is 18 inches per minute .

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G54 Code

The code G54 means work offset #1.

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Program Check Page Function

The 'Program check page' lets the operator actually see the distance-to-go in the current CNC command.

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Moving Tooling

Turn the manual pulse generator in the X- direction to move a tool from right to left.

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Zero Return Function

The “Zero Return” mode switch allows you to send the machine to its reference position.

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Tolerance

+/-.005 represents a tolerance.

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Overcutting Alarm

Likely causes are the tool diameter. or radius offset value needs to be changed.

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Tool Change

Use MDI mode to change tools.

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M30 Code

The code M30 means program end / rewind.

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Saw Length Calculation

You should saw the block to 10.300".

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Drill Depth

The drill programmed depth should be Z-.410.

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Homing

Homing allows the machine to find the X, Y, and Z axis reference points.

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Verifying Tolerance

  1. 1033 is out of tolerance zone.
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Cycle Start Button

The buttion to press is cycle start.

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Jog Mode Function

Jog mode allows you to move the machine axes manually.

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Oversize Calculation

The diameter is 0.0045" oversize.

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