Metallic Materials Testing
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Questions and Answers

What does the Rockwell hardness tester measure?

  • Thickness of the material
  • Hardness based on color changes
  • Diameter of the impression on the material
  • Depth of penetration into the material (correct)

How does a Rockwell hardness tester display the depth of penetration?

  • In Rockwell numbers on a red or a black scale (correct)
  • In inches
  • In centimeters
  • In millimeters

What type of loads are applied by Rockwell testers during testing?

  • Minor and major loads (correct)
  • Static and dynamic loads
  • Uniaxial and biaxial loads
  • Compressive and tensile loads

How is the Tensile Strength of ferrous metal tested?

<p>By applying a longitudinal load and plotting load against elongation (A)</p> Signup and view all the answers

What does the Brinell hardness tester measure?

<p>Depth of penetration into the material (C)</p> Signup and view all the answers

How are results displayed by a Rockwell hardness tester different from those displayed by a Brinell hardness tester?

<p>Rockwell numbers on a red or black scale vs. diameter measurements (D)</p> Signup and view all the answers

What are some properties tested for in metallic materials after a heat-treatment process?

<p>Hardness, tensile strength, and impact resistance (A)</p> Signup and view all the answers

What is the purpose of hardness testing in metallic materials?

<p>To assess the material's resistance to deformation (C)</p> Signup and view all the answers

Which two methods are mentioned as the most widely used for hardness measurement in metals?

<p>Brinell and Rockwell methods (D)</p> Signup and view all the answers

What force is used by the Brinell hardness tester to impress a penetrator into the surface of a metal sample?

<p>Hydraulic force (D)</p> Signup and view all the answers

How is the diameter of the impression measured after a metal sample is tested using the Brinell method?

<p>With a special calibrated microscope (C)</p> Signup and view all the answers

Why is testing carried out with a test piece consisting of the same material and thickness of the component that was heat-treated?

<p>To standardize testing conditions and results (C)</p> Signup and view all the answers

What is the purpose of fatigue strength testing?

<p>To establish the stress level at which structural failure will occur (D)</p> Signup and view all the answers

How is fatigue life determined in fatigue strength testing?

<p>By measuring the number of cycles completed (C)</p> Signup and view all the answers

What is the purpose of an airframe fatigue test?

<p>To provide data on premature fatigue damage or wear (A)</p> Signup and view all the answers

How does the Wohler Cantilever bending fatigue machine stress test pieces?

<p>By applying tension and compression once every revolution (C)</p> Signup and view all the answers

What type of load is suspended from the ball race in fatigue strength testing?

<p>Overhung load (D)</p> Signup and view all the answers

Why are aircraft subjected to fatigue tests?

<p>To identify causes of premature fatigue damage (C)</p> Signup and view all the answers

Which impact resistance test uses a cantilevered configuration?

<p>Izod impact test (B)</p> Signup and view all the answers

What type of beam configuration does the Charpy impact test use?

<p>Three-point beam configuration (C)</p> Signup and view all the answers

Which impact testing method is the most common for metals?

<p>Charpy impact test (C)</p> Signup and view all the answers

What shape does the specimen take in the Charpy V-notch technique?

<p>Square cross section (D)</p> Signup and view all the answers

What instrument is used to fracture the specimen in the Charpy V-notch technique?

<p>Pendulum hammer (C)</p> Signup and view all the answers

What happens to the pendulum after striking and fracturing the specimen in the Charpy V-notch test?

<p>It continues its swing up to a maximum final height (C)</p> Signup and view all the answers

What is the primary purpose of testing metallic materials after a heat-treatment process?

<p>To confirm the achievement of desired qualities (A)</p> Signup and view all the answers

Which two methods are mentioned as the most widely used methods for hardness measurement in metals?

<p>Brinell and Rockwell methods (A)</p> Signup and view all the answers

How is the Brinell hardness tester different from the Rockwell hardness tester?

<p>Brinell measures indentation depth while Rockwell measures impression diameter (A)</p> Signup and view all the answers

What property of metals does hardness testing aim to measure?

<p>Strength (D)</p> Signup and view all the answers

Why is it necessary to test a material with a test piece identical to the heat-treated component?

<p>To ensure consistency and accuracy in test results (A)</p> Signup and view all the answers

What is the main role of a Brinell hardness tester in measuring hardness in metallic materials?

<p>To measure indentation depth (D)</p> Signup and view all the answers

What is the purpose of the ball race in fatigue strength testing?

<p>To suspend a load for stress application (D)</p> Signup and view all the answers

What is the main objective of conducting an airframe fatigue test?

<p>To identify premature fatigue damage causes (C)</p> Signup and view all the answers

How does the number of cycles completed relate to fatigue life in fatigue strength testing?

<p>It measures the fatigue resistance of the material (B)</p> Signup and view all the answers

What role does an electric motor play in the Wohler Cantilever bending fatigue machine?

<p>To rotate the test piece under an overhung load (B)</p> Signup and view all the answers

What type of structural failure does fatigue strength testing aim to predict?

<p>Fatigue failure (D)</p> Signup and view all the answers

Why are aircraft subjected to fatigue tests before being certified for operation?

<p>To identify potential structural weaknesses and causes of premature fatigue damage (C)</p> Signup and view all the answers

What is the main difference between the Izod impact test and the Charpy impact test?

<p>The beam configuration used (A)</p> Signup and view all the answers

What is the shape of the specimen used in the Charpy V-notch technique?

<p>Bar with a V-notch (D)</p> Signup and view all the answers

During the Charpy V-notch impact test, what happens to the pendulum after it strikes and fractures the specimen?

<p>Continues its swing (B)</p> Signup and view all the answers

What is released from an initial height to apply the impact load in the Charpy V-notch technique?

<p>Weighted pendulum hammer (B)</p> Signup and view all the answers

Which type of beam configuration is used in the Izod impact test?

<p>Cantilevered (B)</p> Signup and view all the answers

In Charpy V-notch impact testing, what is altered to increase or decrease the impact resistance of a metal?

<p>Angle of the V-notch (A)</p> Signup and view all the answers

What is the key difference between the information provided by a Brinell hardness tester and a Rockwell hardness tester?

<p>The Brinell tester measures the diameter of the impression, while the Rockwell tester measures the depth of penetration. (A)</p> Signup and view all the answers

How does a Rockwell hardness tester display depth of penetration compared to the Brinell hardness tester?

<p>In Rockwell numbers on either a red or a black scale. (C)</p> Signup and view all the answers

What is the primary purpose of tensile strength testing for ferrous metals?

<p>To evaluate how much stretching or pulling force the metal can endure before breaking. (A)</p> Signup and view all the answers

Which type of loads are typically applied during Rockwell hardness testing?

<p>Minor loads followed by major loads. (B)</p> Signup and view all the answers

Why is it essential to plot load against elongation in tensile strength testing?

<p>To evaluate how the metal deforms under stretching forces. (B)</p> Signup and view all the answers

What information does the dial on a Rockwell hardness tester provide?

<p>The depth to which the penetrator sinks into the material. (D)</p> Signup and view all the answers

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