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Questions and Answers
What type of output do discrete sensors provide?
What type of output do discrete sensors provide?
Which statement describes the term 'switch bounce'?
Which statement describes the term 'switch bounce'?
Which of the following sensors would be categorized as using ultrasonic technology?
Which of the following sensors would be categorized as using ultrasonic technology?
What hardware solution can be used to mitigate switch bounce?
What hardware solution can be used to mitigate switch bounce?
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What type of sensors give ON/OFF binary outputs?
What type of sensors give ON/OFF binary outputs?
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Magnetic sensors utilize which of the following phenomena?
Magnetic sensors utilize which of the following phenomena?
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What is the purpose of piezoelectric sensors?
What is the purpose of piezoelectric sensors?
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Which of the following best describes a resistive sensor?
Which of the following best describes a resistive sensor?
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What is a primary limitation of ultrasonic proximity sensors?
What is a primary limitation of ultrasonic proximity sensors?
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Which type of sensor is capable of sensing objects regardless of their color or reflectivity?
Which type of sensor is capable of sensing objects regardless of their color or reflectivity?
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Which of the following statements about the thru-beam optical sensor is true?
Which of the following statements about the thru-beam optical sensor is true?
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What kind of targets do ultrasonic proximity sensors sense best?
What kind of targets do ultrasonic proximity sensors sense best?
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Which characteristic differentiates optical sensors from inductive and capacitive sensors?
Which characteristic differentiates optical sensors from inductive and capacitive sensors?
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What adjustment can be made on ultrasonic proximity sensors with discrete outputs?
What adjustment can be made on ultrasonic proximity sensors with discrete outputs?
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Why do ultrasonic sensors struggle with liquids that have surface ripples?
Why do ultrasonic sensors struggle with liquids that have surface ripples?
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What is a significant advantage of optical sensors compared to other proximity sensors?
What is a significant advantage of optical sensors compared to other proximity sensors?
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What type of operation does a dark-off diffuse reflective optical sensor perform when a target object is present?
What type of operation does a dark-off diffuse reflective optical sensor perform when a target object is present?
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How does a retro-reflective optical sensor differ from a diffuse reflective sensor?
How does a retro-reflective optical sensor differ from a diffuse reflective sensor?
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What principle does the bi-metallic switch operate on?
What principle does the bi-metallic switch operate on?
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In the operation of a bi-metallic switch, which metal expands more significantly when temperature increases?
In the operation of a bi-metallic switch, which metal expands more significantly when temperature increases?
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What type of materials can a capacitive proximity sensor detect?
What type of materials can a capacitive proximity sensor detect?
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What is the main advantage of a retro-reflective optical sensor over a thru-beam optical sensor?
What is the main advantage of a retro-reflective optical sensor over a thru-beam optical sensor?
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What triggers the reeds in a basic reed switch to close?
What triggers the reeds in a basic reed switch to close?
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What happens to the bi-metallic strip in a bi-metallic switch as temperature rises?
What happens to the bi-metallic strip in a bi-metallic switch as temperature rises?
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When a target object is not present, what state does a dark-off diffuse reflective optical sensor output?
When a target object is not present, what state does a dark-off diffuse reflective optical sensor output?
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How does an ultrasonic proximity sensor detect a target?
How does an ultrasonic proximity sensor detect a target?
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What occurs immediately after an ultrasonic sensor transmits a ping?
What occurs immediately after an ultrasonic sensor transmits a ping?
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Which statement about the construction of a bi-metallic switch is correct?
Which statement about the construction of a bi-metallic switch is correct?
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What is the 'deadband' in the context of ultrasonic proximity sensors?
What is the 'deadband' in the context of ultrasonic proximity sensors?
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What happens to the output signal of an inductive proximity sensor when a metallic object moves closer to it?
What happens to the output signal of an inductive proximity sensor when a metallic object moves closer to it?
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What principle does the ultrasonic proximity sensor use to operate?
What principle does the ultrasonic proximity sensor use to operate?
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Which of the following materials can inductive proximity sensors detect?
Which of the following materials can inductive proximity sensors detect?
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What is the principle behind the operation of inductive proximity sensors?
What is the principle behind the operation of inductive proximity sensors?
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Why might an ultrasonic sensor fail to detect a close target?
Why might an ultrasonic sensor fail to detect a close target?
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What occurs in the oscillator circuit when a metallic target is in proximity?
What occurs in the oscillator circuit when a metallic target is in proximity?
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Which of the following is a limitation of ultrasonic proximity sensors?
Which of the following is a limitation of ultrasonic proximity sensors?
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When does the trigger circuit activate in an inductive proximity sensor?
When does the trigger circuit activate in an inductive proximity sensor?
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What is the function of the non-metallic face of an inductive proximity sensor?
What is the function of the non-metallic face of an inductive proximity sensor?
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What happens to the output of an inductive proximity sensor when it senses air?
What happens to the output of an inductive proximity sensor when it senses air?
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How do capacitive proximity sensors differ from inductive ones?
How do capacitive proximity sensors differ from inductive ones?
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Flashcards
Discrete Sensors
Discrete Sensors
Sensors that produce a single logical output, typically represented as 0 or 1, indicating the presence or absence of a condition.
Proportional Sensors
Proportional Sensors
Sensors that provide a continuous range of output values, reflecting the measured quantity.
Discrete Position Sensors
Discrete Position Sensors
They are used to determine if a physical condition is met or not, often serving as triggers or indicators.
Limit Switches
Limit Switches
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Switch Bounce
Switch Bounce
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Switch Debouncer
Switch Debouncer
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Magnetic Sensors
Magnetic Sensors
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Sensor Output Classification
Sensor Output Classification
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Capacitive Proximity Sensor
Capacitive Proximity Sensor
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Reed Switch
Reed Switch
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Ultrasonic Proximity Sensor
Ultrasonic Proximity Sensor
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Sensing Range
Sensing Range
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Sensor's Deadband
Sensor's Deadband
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Beam Angle
Beam Angle
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Receiving Transducer Sensitivity
Receiving Transducer Sensitivity
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Maximum Detection Distance
Maximum Detection Distance
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How do Inductive Proximity Sensors Work?
How do Inductive Proximity Sensors Work?
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What happens when a metallic object approaches the sensor's coil?
What happens when a metallic object approaches the sensor's coil?
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What kinds of objects can inductive proximity sensors detect?
What kinds of objects can inductive proximity sensors detect?
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What is the role of the oscillator in an inductive proximity sensor?
What is the role of the oscillator in an inductive proximity sensor?
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How do eddy currents affect the oscillator in the sensor?
How do eddy currents affect the oscillator in the sensor?
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What happens when the oscillator's output amplitude decreases below the threshold level?
What happens when the oscillator's output amplitude decreases below the threshold level?
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What are some common applications of inductive proximity sensors?
What are some common applications of inductive proximity sensors?
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How do Capacitive Proximity Sensors Work?
How do Capacitive Proximity Sensors Work?
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Thru-Beam Optical Sensor
Thru-Beam Optical Sensor
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Diffuse Reflective Optical Sensor
Diffuse Reflective Optical Sensor
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Retro-Reflective Optical Sensor
Retro-Reflective Optical Sensor
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Bi-metallic Temperature Switch
Bi-metallic Temperature Switch
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Coefficient of Thermal Expansion
Coefficient of Thermal Expansion
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Position Sensors
Position Sensors
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How do ultrasonic sensors work?
How do ultrasonic sensors work?
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What is the "switch point adjustment" in ultrasonic sensors?
What is the "switch point adjustment" in ultrasonic sensors?
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How do optical sensors work?
How do optical sensors work?
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Explain the operation of a "thru-beam" optical sensor.
Explain the operation of a "thru-beam" optical sensor.
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What are the advantages of optical sensors over ultrasonic sensors?
What are the advantages of optical sensors over ultrasonic sensors?
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How do optical sensors avoid interference?
How do optical sensors avoid interference?
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What are the limitations of Inductive and Capacitive proximity sensors?
What are the limitations of Inductive and Capacitive proximity sensors?
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What makes ultrasonic sensors less effective with soft materials or liquids with ripples?
What makes ultrasonic sensors less effective with soft materials or liquids with ripples?
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Study Notes
Mechatronics Systems (MCT 317) - Lecture 06: Switches and Proximity Sensors
-
Sensor Technologies:
- Capacitive
- Resistive
- Magnetic
- Piezoelectric
- Strain gauges
- Piezoresistive
- Optical
- Ultrasonic
- Etc.
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Types of Sensors:
-
Fundamental Categories:
- Discrete (Digital, Logic, Bang-Bang): Provides a single logical output (0 or 1). Examples include thermostats controlling heating/cooling.
- Proportional (Analog): Provides a continuous output related to the measured value.
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Discrete Position Sensors: Provide a single logical output (0 or 1).
- Example: A thermostat that controls heating/cooling, outputting a 0 when the temperature is below the setpoint and a 1 when it's above.
-
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Discrete (Logic) Sensors:
- Include mechanical limit switches or microswitches.
- Activation causes electrical contacts to either:
- Break (Normally Closed - NC switch)
- Make (Normally Open - NO switch)
- Or both NC and NO.
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Limit and Micro-switches: Various types exist for different applications and forces.
-
Standard Basic Switches:
- Lever: Very low force, slow cams and slides.
- Roller lever: Very low force, fast moving cams.
- Overtravel Plunger: In-line applications needing additional overtravel.
- Panel-mount Plunger: Heavy-duty in-line applications or slow cams.
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Switch Contact Configurations:
- Single pole, single throw (SPST): Normally Open (NO) or Normally Closed (NC).
- Single pole, double throw (SPDT).
- Double pole, double throw (DPDT).
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Switch Bounce Problem:
- Mechanical switches can bounce when closing or opening contacts.
- This can appear as multiple separate switch operations to a microprocessor. Delays and time periods.
- Typically lasts around 20 milliseconds.
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Debouncing Circuits:
- Hardware solution to switch bounce: Utilizes flip-flops and/or RC filters.
- RC filter debouncer. This is a circuit constructed using a resistor and a capacitor.
-
Magnetic Sensors:
- Utilize magnetic phenomena (Inductance/Inductive sensors, Reluctance, Eddy currents) to measure displacement.
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Inductive Sensors:
- Inductive displacement sensor.
- I = V/ωL (where V is voltage, ω is angular velocity, and L is inductance)
- Output-current/displacement characteristic needs calibration.
- Applications are limited to metal targets given operation principle.
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Inductive Proximity Sensors: Detect the presence of metal objects.
- Vary the inductance of the coil based on the metal presence
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Inductive Proximity Sensor Internal Components: (See diagram on page 14 for details)
-
Inductive Proximity Sensor Signals:
- Sensor provides an "off" signal when sensing a non-metallic material and changes to "on" when a metal object enters the sensing area and causes a decrease in the amplitude of the oscillator.
-
Capacitive Sensors:
- Consists of two parallel metal plates
- Dielectric between the plates is either air or some other medium.
- C= ε₀εr A/d (Where C is capacitance, ε₀ is the absolute permitivity of free space, εr is the relative permitivity of the dielectric material, A is the area of the plates, and d is the distance between the plates.)
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Capacitive Proximity Sensors: Detect the presence of objects, both metallic and non-metallic.
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Capacitive Proximity Sensor - Internal Components (See diagram on page 19 for details)
-
Reed Switch Principle:
- Small glass tube with soft iron reeds.
- Reeds become magnetic in a magnetic field and pull together.
-
Ultrasonic Sensors:
- Measure distance using time-of-flight principle. A ping is sent, and the echo is analyzed to figure out the distance to the target.
- Has a cone-shaped dispersion of sound waves.
-
Ultrasonic Sensing: High frequency (200kHz) sound waves reflecting for detection. (See diagrams, page 22 for diagrams).
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Ultrasonic Sensors Limitations: Has a sensing range, Cone-shaped, "blind" period (no detection when measuring a flashbulb)
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Ultrasonic Proximity Sensor Useable Sensing Area: Area to measure distance.
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Discrete (Logic) Ultrasonic Proximity Sensor:
- Switch point adjustment to set target distance
- Analog outputs available for measuring distances.
- Not effective with liquids, soft materials, poor with surface ripples or waves.
-
Optical Sensors:
- Use light to detect objects (opaque objects regardless of color); large ranges; works in a vacuum.
- Uses focused beams (lenses to avoid crosstalk).
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Thru-Beam (Interrupted) Proximity Sensor:
- Uses emitter and receivers on opposite sides of the target area. Blocks light for detection.
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Diffuse Reflective Proximity Sensor:
- Emitter and receiver in the same sensor. Sensing using light reflection.
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Retro-reflective (Reflex) Proximity Sensor:
- Emitter and receiver in a single unit. Uses a reflector to bounce the light back to the receiver.
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Optical Proximity Switches: Examples: automatic door openers, case sorting (by size), production counting
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Bi-Metallic Switch:
- Discrete switch based on different thermal expansion coefficients of two metals.
- Changes in temperature cause the strip to bend, activating contacts.
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Bi-Metallic Switch Internal Components: Showing how the different expansion coefficients work in each switch to control temperature.
-
Presentation Conclusion:
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Description
Explore the fascinating world of switches and proximity sensors in this lecture for Mechatronics Systems (MCT 317). Learn about various sensor technologies, their fundamental categories, and specific types of sensors, including discrete and proportional options. This quiz will test your understanding of how these sensors function and their applications in real-world scenarios.