Mechatronics Systems (MCT 317) - Lecture 06
40 Questions
1 Views

Choose a study mode

Play Quiz
Study Flashcards
Spaced Repetition
Chat to Lesson

Podcast

Play an AI-generated podcast conversation about this lesson

Questions and Answers

What type of output do discrete sensors provide?

  • Continuous variable outputs
  • Analog signal outputs
  • Multiple logical values
  • Single logical output (0 or 1) (correct)
  • Which statement describes the term 'switch bounce'?

  • A phenomenon where a switch bounces between states before settling (correct)
  • A type of digital sensor malfunction
  • A failure of the mechanical switch to connect
  • An error in the software interpreting switch signals
  • Which of the following sensors would be categorized as using ultrasonic technology?

  • Capacitive sensors
  • Strain gauges
  • Ultrasonic sensors (correct)
  • Magnetic sensors
  • What hardware solution can be used to mitigate switch bounce?

    <p>RC filter or flip-flop circuit (A)</p> Signup and view all the answers

    What type of sensors give ON/OFF binary outputs?

    <p>Discrete position sensors (B)</p> Signup and view all the answers

    Magnetic sensors utilize which of the following phenomena?

    <p>Inductance and eddy currents (D)</p> Signup and view all the answers

    What is the purpose of piezoelectric sensors?

    <p>Detecting pressure or mechanical stress (A)</p> Signup and view all the answers

    Which of the following best describes a resistive sensor?

    <p>A sensor where resistance changes with temperature (C)</p> Signup and view all the answers

    What is a primary limitation of ultrasonic proximity sensors?

    <p>They cannot operate in a vacuum. (D)</p> Signup and view all the answers

    Which type of sensor is capable of sensing objects regardless of their color or reflectivity?

    <p>Optical sensors (C)</p> Signup and view all the answers

    Which of the following statements about the thru-beam optical sensor is true?

    <p>The emitter sends a focused beam of light to the receiver. (B)</p> Signup and view all the answers

    What kind of targets do ultrasonic proximity sensors sense best?

    <p>Dense materials such as metals and liquids (A)</p> Signup and view all the answers

    Which characteristic differentiates optical sensors from inductive and capacitive sensors?

    <p>They can sense in a vacuum. (D)</p> Signup and view all the answers

    What adjustment can be made on ultrasonic proximity sensors with discrete outputs?

    <p>Set the target distance for the sensor output. (C)</p> Signup and view all the answers

    Why do ultrasonic sensors struggle with liquids that have surface ripples?

    <p>Surface movement interferes with sound wave reflection. (C)</p> Signup and view all the answers

    What is a significant advantage of optical sensors compared to other proximity sensors?

    <p>They operate on the principle of light. (A)</p> Signup and view all the answers

    What type of operation does a dark-off diffuse reflective optical sensor perform when a target object is present?

    <p>It switches on its output. (D)</p> Signup and view all the answers

    How does a retro-reflective optical sensor differ from a diffuse reflective sensor?

    <p>It can block light returning from a reflector. (A)</p> Signup and view all the answers

    What principle does the bi-metallic switch operate on?

    <p>Different thermal expansion rates of metals. (D)</p> Signup and view all the answers

    In the operation of a bi-metallic switch, which metal expands more significantly when temperature increases?

    <p>The metal with the higher thermal expansion coefficient. (B)</p> Signup and view all the answers

    What type of materials can a capacitive proximity sensor detect?

    <p>Both non-metallic and metallic materials (D)</p> Signup and view all the answers

    What is the main advantage of a retro-reflective optical sensor over a thru-beam optical sensor?

    <p>It does not require additional wiring for a receiver. (B)</p> Signup and view all the answers

    What triggers the reeds in a basic reed switch to close?

    <p>A magnetic field (C)</p> Signup and view all the answers

    What happens to the bi-metallic strip in a bi-metallic switch as temperature rises?

    <p>It warps due to unequal expansion. (D)</p> Signup and view all the answers

    When a target object is not present, what state does a dark-off diffuse reflective optical sensor output?

    <p>It switches off its output. (C)</p> Signup and view all the answers

    How does an ultrasonic proximity sensor detect a target?

    <p>By sending an ultrasonic ping and measuring the time delay of echoes (A)</p> Signup and view all the answers

    What occurs immediately after an ultrasonic sensor transmits a ping?

    <p>The sensor is blinded for a short period (A)</p> Signup and view all the answers

    Which statement about the construction of a bi-metallic switch is correct?

    <p>It is made from two different metals bonded together. (B)</p> Signup and view all the answers

    What is the 'deadband' in the context of ultrasonic proximity sensors?

    <p>The range where echoes cannot be detected due to blindness (C)</p> Signup and view all the answers

    What happens to the output signal of an inductive proximity sensor when a metallic object moves closer to it?

    <p>The output signal turns off. (C)</p> Signup and view all the answers

    What principle does the ultrasonic proximity sensor use to operate?

    <p>Sonar technology (D)</p> Signup and view all the answers

    Which of the following materials can inductive proximity sensors detect?

    <p>Copper (C)</p> Signup and view all the answers

    What is the principle behind the operation of inductive proximity sensors?

    <p>Inductance and power loss variations (C)</p> Signup and view all the answers

    Why might an ultrasonic sensor fail to detect a close target?

    <p>The echo may occur during the sensor's blind period (D)</p> Signup and view all the answers

    What occurs in the oscillator circuit when a metallic target is in proximity?

    <p>There is an increase in eddy current loss. (C)</p> Signup and view all the answers

    Which of the following is a limitation of ultrasonic proximity sensors?

    <p>They cannot detect targets beyond a finite sensitivity range (C)</p> Signup and view all the answers

    When does the trigger circuit activate in an inductive proximity sensor?

    <p>When the output switches off due to oscillator stall. (A)</p> Signup and view all the answers

    What is the function of the non-metallic face of an inductive proximity sensor?

    <p>To allow the magnetic field to radiate out. (A)</p> Signup and view all the answers

    What happens to the output of an inductive proximity sensor when it senses air?

    <p>The output remains off. (C)</p> Signup and view all the answers

    How do capacitive proximity sensors differ from inductive ones?

    <p>Capacitive sensors detect only non-metallic materials. (C)</p> Signup and view all the answers

    Flashcards

    Discrete Sensors

    Sensors that produce a single logical output, typically represented as 0 or 1, indicating the presence or absence of a condition.

    Proportional Sensors

    Sensors that provide a continuous range of output values, reflecting the measured quantity.

    Discrete Position Sensors

    They are used to determine if a physical condition is met or not, often serving as triggers or indicators.

    Limit Switches

    Mechanical switches that cause electrical contacts to either break (normally closed - NC) or make (normally open - NO) connection, depending on activation.

    Signup and view all the flashcards

    Switch Bounce

    The undesirable phenomenon where contacts in a mechanical switch bounce multiple times during closure or opening, leading to multiple contacts registering as separate actions.

    Signup and view all the flashcards

    Switch Debouncer

    A hardware solution using either flip-flop circuitry or RC filters to suppress the unwanted multiple contacts caused by switch bounce.

    Signup and view all the flashcards

    Magnetic Sensors

    Sensors that utilize the magnetic properties of inductance, reluctance, or eddy currents to measure displacement.

    Signup and view all the flashcards

    Sensor Output Classification

    Sensor output can be categorized into two main types: discrete (digital) and proportional (analog), each representing different information about the measured quantity.

    Signup and view all the flashcards

    Capacitive Proximity Sensor

    A proximity sensor that uses an electric field to detect the presence of an object, working with both metallic and non-metallic materials.

    Signup and view all the flashcards

    Reed Switch

    This switch utilizes a magnetic field to close electrical contacts.

    Signup and view all the flashcards

    Ultrasonic Proximity Sensor

    An ultrasonic proximity sensor sends out a sound wave and measures the time it takes for the echo to return, determining the distance to an object.

    Signup and view all the flashcards

    Sensing Range

    The furthest distance an ultrasonic sensor can detect an object.

    Signup and view all the flashcards

    Sensor's Deadband

    The area within the sensor's beam angle where echoes are not detectable due to the sensor's own signal.

    Signup and view all the flashcards

    Beam Angle

    The cone-shaped area of the sensor where sound waves can travel.

    Signup and view all the flashcards

    Receiving Transducer Sensitivity

    The sensitivity of the receiver that determines the maximum distance it can detect an object.

    Signup and view all the flashcards

    Maximum Detection Distance

    The point beyond which the returning echo signal is too weak to be detected.

    Signup and view all the flashcards

    How do Inductive Proximity Sensors Work?

    Inductive proximity sensors work by detecting changes in inductance caused by the presence of a metallic object near the sensor's coil.

    Signup and view all the flashcards

    What happens when a metallic object approaches the sensor's coil?

    The sensor's coil creates an alternating magnetic field that extends beyond its face. When a metallic object enters this field, it creates eddy currents that oppose the magnetic field, causing a change in inductance.

    Signup and view all the flashcards

    What kinds of objects can inductive proximity sensors detect?

    Inductive proximity sensors are designed to detect only metallic objects. They won't respond to non-metallic materials.

    Signup and view all the flashcards

    What is the role of the oscillator in an inductive proximity sensor?

    The oscillator in the sensor circuit generates an alternating magnetic field. This field is used to sense the presence or absence of a metallic object.

    Signup and view all the flashcards

    How do eddy currents affect the oscillator in the sensor?

    When a metallic object enters the sensor's field, the eddy currents in the object load the oscillator circuit, causing the output amplitude to decrease.

    Signup and view all the flashcards

    What happens when the oscillator's output amplitude decreases below the threshold level?

    When the oscillator amplitude drops below a threshold level, the trigger circuit activates, causing the output switching device to turn 'on'. This indicates the presence of a metallic object.

    Signup and view all the flashcards

    What are some common applications of inductive proximity sensors?

    Inductive proximity sensors are commonly used for detecting the presence or position of metallic objects in various applications like automated manufacturing, robotics, and material handling.

    Signup and view all the flashcards

    How do Capacitive Proximity Sensors Work?

    Capacitive proximity sensors work by detecting changes in capacitance between two parallel plates when a non-metallic object is brought near the sensor.

    Signup and view all the flashcards

    Thru-Beam Optical Sensor

    A type of optical sensor where the emitter and receiver are separated and aligned in a line. Light is transmitted from the emitter to the receiver, and the sensor detects changes in the transmitted light beam.

    Signup and view all the flashcards

    Diffuse Reflective Optical Sensor

    A variation of the thru-beam sensor where the emitter and receiver are located in the same unit. Light reflects off the target and returns to the receiver.

    Signup and view all the flashcards

    Retro-Reflective Optical Sensor

    A type of optical sensor that combines the emitter and receiver in a single unit. It requires a reflector to reflect light back to the sensor. It works similar to a thru-beam sensor.

    Signup and view all the flashcards

    Bi-metallic Temperature Switch

    A discrete sensor that uses the expansion properties of different metals due to temperature changes. Consists of two bonded metals with different expansion coefficients. When temperature increases, the strip bends based on the expansion differences.

    Signup and view all the flashcards

    Coefficient of Thermal Expansion

    The property that describes how much a material expands for a given change in temperature.

    Signup and view all the flashcards

    Position Sensors

    Sensors that measure position or displacement, detecting the presence or absence of an object or a change in position.

    Signup and view all the flashcards

    How do ultrasonic sensors work?

    Ultrasonic sensors emit sound waves to detect objects. They work well with dense materials like metals and liquids but struggle with soft materials or liquids with surface ripples.

    Signup and view all the flashcards

    What is the "switch point adjustment" in ultrasonic sensors?

    Ultrasonic sensors can adjust their sensing range, allowing you to set the distance at which they trigger an output.

    Signup and view all the flashcards

    How do optical sensors work?

    Optical sensors use focused beams of light to detect objects, regardless of colour or reflectivity.

    Signup and view all the flashcards

    Explain the operation of a "thru-beam" optical sensor.

    Thru-beam optical sensors consist of two units: an emitter that sends a light beam and a receiver that detects it. When the beam is blocked, the sensor triggers an output.

    Signup and view all the flashcards

    What are the advantages of optical sensors over ultrasonic sensors?

    Optical sensors are versatile as they can sense objects in a vacuum and work well with various materials, unlike ultrasonic sensors.

    Signup and view all the flashcards

    How do optical sensors avoid interference?

    Optical sensors use focused beams and are designed to avoid interference between sensors placed close together.

    Signup and view all the flashcards

    What are the limitations of Inductive and Capacitive proximity sensors?

    Inductive and capacitive proximity sensors are best suited for sensing extremely short distances, unlike ultrasonic and optical sensors that can act over greater distances.

    Signup and view all the flashcards

    What makes ultrasonic sensors less effective with soft materials or liquids with ripples?

    Ultrasonic sensors, though effective with dense materials, struggle with soft materials or liquids with ripples because sound waves are absorbed or reflected.

    Signup and view all the flashcards

    Study Notes

    Mechatronics Systems (MCT 317) - Lecture 06: Switches and Proximity Sensors

    • Sensor Technologies:

      • Capacitive
      • Resistive
      • Magnetic
      • Piezoelectric
      • Strain gauges
      • Piezoresistive
      • Optical
      • Ultrasonic
      • Etc.
    • Types of Sensors:

      • Fundamental Categories:

        • Discrete (Digital, Logic, Bang-Bang): Provides a single logical output (0 or 1). Examples include thermostats controlling heating/cooling.
        • Proportional (Analog): Provides a continuous output related to the measured value.
      • Discrete Position Sensors: Provide a single logical output (0 or 1).

        • Example: A thermostat that controls heating/cooling, outputting a 0 when the temperature is below the setpoint and a 1 when it's above.
    • Discrete (Logic) Sensors:

      • Include mechanical limit switches or microswitches.
      • Activation causes electrical contacts to either:
        • Break (Normally Closed - NC switch)
        • Make (Normally Open - NO switch)
        • Or both NC and NO.
    • Limit and Micro-switches: Various types exist for different applications and forces.

    • Standard Basic Switches:

      • Lever: Very low force, slow cams and slides.
      • Roller lever: Very low force, fast moving cams.
      • Overtravel Plunger: In-line applications needing additional overtravel.
      • Panel-mount Plunger: Heavy-duty in-line applications or slow cams.
    • Switch Contact Configurations:

      • Single pole, single throw (SPST): Normally Open (NO) or Normally Closed (NC).
      • Single pole, double throw (SPDT).
      • Double pole, double throw (DPDT).
    • Switch Bounce Problem:

      • Mechanical switches can bounce when closing or opening contacts.
      • This can appear as multiple separate switch operations to a microprocessor. Delays and time periods.
      • Typically lasts around 20 milliseconds.
    • Debouncing Circuits:

      • Hardware solution to switch bounce: Utilizes flip-flops and/or RC filters.
      • RC filter debouncer. This is a circuit constructed using a resistor and a capacitor.
    • Magnetic Sensors:

      • Utilize magnetic phenomena (Inductance/Inductive sensors, Reluctance, Eddy currents) to measure displacement.
    • Inductive Sensors:

      • Inductive displacement sensor.
      • I = V/ωL (where V is voltage, ω is angular velocity, and L is inductance)
      • Output-current/displacement characteristic needs calibration.
      • Applications are limited to metal targets given operation principle.
    • Inductive Proximity Sensors: Detect the presence of metal objects.

      • Vary the inductance of the coil based on the metal presence
    • Inductive Proximity Sensor Internal Components: (See diagram on page 14 for details)

    • Inductive Proximity Sensor Signals:

      • Sensor provides an "off" signal when sensing a non-metallic material and changes to "on" when a metal object enters the sensing area and causes a decrease in the amplitude of the oscillator.
    • Capacitive Sensors:

      • Consists of two parallel metal plates
      • Dielectric between the plates is either air or some other medium.
      • C= ε₀εr A/d (Where C is capacitance, ε₀ is the absolute permitivity of free space, εr is the relative permitivity of the dielectric material, A is the area of the plates, and d is the distance between the plates.)
    • Capacitive Proximity Sensors: Detect the presence of objects, both metallic and non-metallic.

    • Capacitive Proximity Sensor - Internal Components (See diagram on page 19 for details)

    • Reed Switch Principle:

      • Small glass tube with soft iron reeds.
      • Reeds become magnetic in a magnetic field and pull together.
    • Ultrasonic Sensors:

      • Measure distance using time-of-flight principle. A ping is sent, and the echo is analyzed to figure out the distance to the target.
      • Has a cone-shaped dispersion of sound waves.
    • Ultrasonic Sensing: High frequency (200kHz) sound waves reflecting for detection. (See diagrams, page 22 for diagrams).

    • Ultrasonic Sensors Limitations: Has a sensing range, Cone-shaped, "blind" period (no detection when measuring a flashbulb)

    • Ultrasonic Proximity Sensor Useable Sensing Area: Area to measure distance.

    • Discrete (Logic) Ultrasonic Proximity Sensor:

      • Switch point adjustment to set target distance
      • Analog outputs available for measuring distances.
      • Not effective with liquids, soft materials, poor with surface ripples or waves.
    • Optical Sensors:

      • Use light to detect objects (opaque objects regardless of color); large ranges; works in a vacuum.
      • Uses focused beams (lenses to avoid crosstalk).
    • Thru-Beam (Interrupted) Proximity Sensor:

      • Uses emitter and receivers on opposite sides of the target area. Blocks light for detection.
    • Diffuse Reflective Proximity Sensor:

      • Emitter and receiver in the same sensor. Sensing using light reflection.
    • Retro-reflective (Reflex) Proximity Sensor:

      • Emitter and receiver in a single unit. Uses a reflector to bounce the light back to the receiver.
    • Optical Proximity Switches: Examples: automatic door openers, case sorting (by size), production counting

    • Bi-Metallic Switch:

      • Discrete switch based on different thermal expansion coefficients of two metals.
      • Changes in temperature cause the strip to bend, activating contacts.
    • Bi-Metallic Switch Internal Components: Showing how the different expansion coefficients work in each switch to control temperature.

    • Presentation Conclusion:

    Studying That Suits You

    Use AI to generate personalized quizzes and flashcards to suit your learning preferences.

    Quiz Team

    Related Documents

    Description

    Explore the fascinating world of switches and proximity sensors in this lecture for Mechatronics Systems (MCT 317). Learn about various sensor technologies, their fundamental categories, and specific types of sensors, including discrete and proportional options. This quiz will test your understanding of how these sensors function and their applications in real-world scenarios.

    More Like This

    Switches 101
    5 questions

    Switches 101

    QuietClearQuartz avatar
    QuietClearQuartz
    Switches in Robotics
    5 questions

    Switches in Robotics

    ClearerWatermelonTourmaline avatar
    ClearerWatermelonTourmaline
    Use Quizgecko on...
    Browser
    Browser