Mechanical Engineering Department Marks and Hours Distribution Quiz
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Questions and Answers

What is the primary focus of failure analysis?

  • Manufacturing products
  • Collecting and analyzing data to determine the root cause of a failure (correct)
  • Designing new materials
  • Conducting experiments

Which of the following is NOT an example of a harsh environment that commonly induces failure?

  • Corrosive environment
  • Chemically inert environment (correct)
  • Low humidity environment
  • High temperature environment

What are examples of operating conditions that frequently cause material failure?

  • Chemical stability
  • Exposure to sunlight
  • Stress, impact, and frictional loading (correct)
  • High humidity

In failure analysis, what are environmental conditions and operating loads often considered as?

<p>Primary causes leading to a material’s failure (D)</p> Signup and view all the answers

What is the main objective of failure analysis?

<p>To determine the root cause of a failure (B)</p> Signup and view all the answers

What does fracture toughness relate to in the context of material failure?

<p>Resistance to impact forces (B)</p> Signup and view all the answers

Which of the following is the first critical step in failure prevention according to the text?

<p>Selecting appropriate materials (C)</p> Signup and view all the answers

Which method can be used to reveal depth of hardening, grain size, phase present, non-metallic inclusions, and porosities?

<p>Metallographic examination (A)</p> Signup and view all the answers

What does quenched and tempered materials lose strength at?

<p>Higher temperature (B)</p> Signup and view all the answers

Which of the following is NOT mentioned as a cause of failure?

<p>Correct processing (A)</p> Signup and view all the answers

What affects the strength of age-hardened materials?

<p>High temperature (B)</p> Signup and view all the answers

What is used to detect crack initiation, fatigue striations, and fracture modes?

<p>Scanning electron microscope (SEM) (B)</p> Signup and view all the answers

What may create gas porosity and segregation during processing?

<p>Casting (D)</p> Signup and view all the answers

What involves designing for maximum stress including safety factor and avoiding stress raisers?

<p>(Correct) design (C)</p> Signup and view all the answers

What method is used to analyze the phases, inclusions, and corrosion products?

<p>(SEM/EDX) Microanalysis (B)</p> Signup and view all the answers

What are examples of failure causes mentioned in the text?

<p>(Fabrication) defects and faulty heat treatments (D)</p> Signup and view all the answers

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