ME 2623: Cooling Tower Basics
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Questions and Answers

Difficult to use variable ______ flow, as spray characteristics may be negatively affected.

water

Cross flow is a design in which the air flow is directed ______ to the water flow.

perpendicular

Air flow enters one or more vertical faces of the cooling tower to meet the ______ material.

fill

Water flows (perpendicular to the air) through the ______ by gravity.

<p>fill</p> Signup and view all the answers

A distribution or hot water ______ consisting of a deep pan with holes or nozzles in its bottom is located near the top of a cross flow tower.

<p>basin</p> Signup and view all the answers

Gravity distributes the water through the ______ uniformly across the fill material.

<p>nozzles</p> Signup and view all the answers

Gravity water distribution allows smaller ______ and maintenance while in use.

<p>pumps</p> Signup and view all the answers

The air flows horizontally and the water falling downwards meets the air at different ______.

<p>temperatures</p> Signup and view all the answers

Low pressure head on the distribution ______ may encourage orifice clogging and less water breakup at spray nozzle.

<p>pan</p> Signup and view all the answers

M3 – m4 = mass of ______ evaporated (or make of make-up water).

<p>water</p> Signup and view all the answers

Study Notes

Cooling Towers

  • A special type of heat exchanger that allows water and air to come in contact to lower the temperature of hot water.
  • Evaporative cooling occurs as small volumes of water evaporate, lowering the temperature of the circulating water.

Applications of Cooling Towers

  • Cooling condenser water in power and refrigerating plants.
  • Water-cooled refrigerating (chiller) systems.

Types of Cooling Towers

Natural Draft Cooling Towers

  • Use natural air flow direction to cool water.
  • Two main types:
    • Cross flow tower: air is drawn across the falling water and the fill is located outside the tower.
    • Counter flow tower: air is drawn up through the falling water and the fill is located inside the tower.

Mechanical Draft Cooling Towers

  • Use fans to circulate air mechanically.
  • Advantages:
    • Smaller size for the same capacity.
    • Capacity control possible by controlling fan speed.
    • Can be located inside a building.
  • Disadvantages:
    • Requires more power to run.
    • Increased maintenance costs for fans, motors, and controls.

Types of Mechanical Draft Cooling Towers

According to Fan Location

  • Forced draft cooling towers: fan is located near the bottom and forces air from bottom to top.
  • Induced draft cooling towers: fan is located at the top and takes suction from the tower.

According to Flow

  • Counter flow cooling towers: air flow is directly opposite to the water flow.
    • Advantages:
      • Breakup of water in spray makes heat transfer more efficient.
      • Coldest water comes in contact with coolest and most dry air.
    • Disadvantages:
      • Typically higher initial and long-term cost.
      • Difficult to use variable water flow.
  • Cross flow cooling towers: air flow is perpendicular to the water flow.
    • Advantages:
      • Gravity water distribution allows smaller pumps and maintenance.
      • Typically lower initial and long-term cost.
    • Disadvantages:
      • Heat transfer is not always optimized.
      • Low pressure head on the distribution pan may encourage orifice clogging.

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Learn about the fundamentals of cooling towers, a type of heat exchanger that allows water and air to come in contact to lower the temperature of hot water. Test your understanding of their working principles and functions.

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