MCH2006 Manufacturing Processes: Polymers Functions and Applications

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Questions and Answers

What are the properties of thermoplastics?

  • Low cost, lightweight, and flexible (correct)
  • Low cost, tough, and insulating
  • High cost, rigid, and brittle
  • High cost, heavy, and transparent

Which classification of polymers is based on the Polymerization mechanism?

  • Physical behavior
  • Polymerization chemistry (correct)
  • By origin
  • Structure/Architecture

What is a common origin for natural gas-derived polymers?

  • Animals (correct)
  • Insects
  • Plants
  • Coal

Which application is associated with polyethylene terephthalate (PETE)?

<p>Wire insulation (C)</p> Signup and view all the answers

What are the properties of thermosets?

<p>Hard, rigid, and non-recyclable (D)</p> Signup and view all the answers

How are polymers classified based on structure/architecture?

<p>Physical behavior (C)</p> Signup and view all the answers

Where do biopolymers like chitan primarily come from?

<p>Insect &amp; crustacean exoskeletons (D)</p> Signup and view all the answers

What is a key application of polyvinyl acetate (PVA)?

<p>Adhesives (A)</p> Signup and view all the answers

Which family do materials like nylon-6 belong to?

<p>Thermoplastics (C)</p> Signup and view all the answers

What are some common engineering applications of polystyrene?

<p>Toys (C)</p> Signup and view all the answers

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Study Notes

Major Functions of Polymers

  • Adhesives: superglue, epoxies
  • Structural components: polyethylene, polyesters, PPMA or PC transparent sheets, molded ABS or HIPS
  • Barriers: polyethylene landfill, garbage bags, Sarah wrap
  • Insulation: polyurethane foam, Styrofoam, polyethylene wire coatings, Bakelite (phenol-formaldehyde)

Types of Polymers

  • Thermoplastics: soften when heated and harden when cooled, relatively soft
  • Thermosetting polymers: network polymers with covalent cross-links between adjacent chains, generally harder and stronger

History of Polymers

  • 1868: Cellulose Nitrate
  • 1909: Phenol-Formaldehyde
  • 1919: Casein
  • 1927: Cellulose Acetate, Polyvinyl Chloride
  • 1929: Urea-Formaldehyde
  • 1936: Acrylic, Polystyrene
  • 1938: Polyvinyl Butyrate, Polyvinylidene Chloride, Melamine-Formaldehyde
  • 1939: Nylon (Polyamide)
  • 1942: Polyester, Polyethylene
  • 1943: Fluorocarbon, Silicone
  • 1947: Epoxy
  • 1948: Acrylonitrile-Butadiene-Styrene
  • 1954: Polyurethane
  • 1956: Acetal
  • 1957: Polypropylene, Polycarbonate
  • 1964: Ionomer, Polyimide

Classes of Ceramics

  • Glasses
  • Clay
  • Refractories
  • Abrasives
  • Cements
  • Advanced ceramics: optical, whiteware, bricks, sandpaper, composites, high T ceramics, structural ceramics

Why Use Polymers

  • Easy to process
  • Cheap
  • Lightweight
  • Tough
  • Flexible
  • Transparent (sometimes)
  • Insulating (generally)

Classification of Polymers

  • By origin
  • By physical behavior
  • By structure/architecture
  • By application/function
  • By polymerization mechanism
  • By polymerization chemistry
  • By cost

Origin of Polymers

  • Biopolymers: proteins, cellulosic fibers, lignin & cellulose, chitin
  • Synthetic Polymers: coal, petroleum, natural gas

Physical Behavior & Architecture

  • Thermoplastics: polystyrene, polyvinylchloride
  • Elastomers: synthetic rubbers, poly-cis-isoprene
  • Thermosets: phenolic resins, melamines, epoxies

Applications/Function

  • Structural: nylon-6
  • Coatings: poly(vinyl acetate)
  • Fibers: poly(ethylene terephthalate)
  • Adhesives: poly(vinyl acetate)

Cost: Commodity (Amorphous) Thermoplastics

  • Polyethylene (PE): grocery bag, 55-gallon drum, lawn furniture
  • Polypropylene (PP): washing machine agitator, carpet
  • Polyvinylchloride (PVC): irrigation pipe, wire insulation
  • Polystyrene (PS): toys, pipes, packing material (Styrofoam)

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