Module 3 - Chapter 2 – Maturity Assessment

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Questions and Answers

What is a key characteristic of a world-class company regarding its adaptability?

  • It avoids making adjustments to its goals.
  • It maintains fixed procedures regardless of change.
  • It relies solely on traditional methods.
  • It actively seeks to improve in response to changing conditions. (correct)

What is the frequency of routine inspections in a world-class company?

  • Once every six months.
  • Only during audits.
  • Once a month. (correct)
  • Once a year.

Which of the following practices is NOT associated with a world-class company?

  • Earning a perfect score during the maturity assessment.
  • Establishing paper filing systems as a priority. (correct)
  • Identifying and eliminating causes of disorder.
  • Maintaining minimum and maximum levels of work-in-process.

How does a world-class company ensure that workplace organization is maintained?

<p>By training all employees to regularly clear out unneeded items. (C)</p> Signup and view all the answers

What outcome is observed in a world-class company alongside improved productivity?

<p>Shorter delivery periods. (C)</p> Signup and view all the answers

What characterizes a novice company?

<p>Workplace clutter and safety hazards (B)</p> Signup and view all the answers

At which maturity level do companies start showing some organization of essential items?

<p>Learning (C)</p> Signup and view all the answers

What phrase is commonly heard in a novice company that reflects its mindset?

<p>We have no time for this. (C)</p> Signup and view all the answers

Which level of maturity is characterized by significant waste reduction efforts?

<p>Learning (A)</p> Signup and view all the answers

What indicates a Learning level company's workplace appearance?

<p>Multiple unnecessary items stored improperly (B)</p> Signup and view all the answers

What is a primary goal for a company striving to reach the World-Class maturity level?

<p>Eliminating all forms of waste (B)</p> Signup and view all the answers

What is a distinguishing feature of maturity levels in companies?

<p>They reflect steps towards continuous improvement. (C)</p> Signup and view all the answers

Which of the following best describes the types of initiatives taken by companies at the Learning level?

<p>Disparate and often unrelated (B)</p> Signup and view all the answers

What signifies that a company has reached Level 3 Competent?

<p>There are no outdated notices on display boards. (C)</p> Signup and view all the answers

Which of the following describes a characteristic of Level 4 Sophisticated?

<p>Checklists exist for workplace evaluation. (C)</p> Signup and view all the answers

What best describes the approach to filed items in a sophisticated workplace?

<p>Items are organized based on frequency of use. (D)</p> Signup and view all the answers

Which principle is emphasized in the transition from a competent to a sophisticated workplace?

<p>Visual management in all work areas. (B)</p> Signup and view all the answers

At Level 3, how is workplace competition encouraged?

<p>By promoting competition between teams. (C)</p> Signup and view all the answers

What is a requirement for workplaces to be considered model workplaces at Level 4?

<p>All items are easily retrievable within designated times. (C)</p> Signup and view all the answers

Which of the following is NOT a characteristic of a Level 4 team?

<p>Teams standing in competition without cooperation. (D)</p> Signup and view all the answers

What does 'single minute retrieval' imply in a Level 4 environment?

<p>Files are easily accessible by all team members. (C)</p> Signup and view all the answers

Flashcards

Maturity Level

Describes a company's performance level in relation to best practices. There are five levels: Novice, Learning, Competent, Sophisticated, and World-Class.

Novice Level

The lowest level of maturity. Companies at this level are just starting out and haven't adopted best practices yet. They are marked by traditional thinking and inefficient operations. Think messy workplaces with outdated information, unorganized supplies, and a resistance to change.

Learning Level

Companies at this level have started to improve by implementing a few isolated initiatives or tackling a focus area. There's initial effort to clean up the workplace, though organization remains inconsistent. Communication includes phrases such as "We have never thought about it this way."

What are some characteristics of a company at the Novice Level?

Unnecessary and obsolete items are kept in the workplace, such as unused files, records, and equipment. This leads to clutter and makes it hard to find what's needed.

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What are the common phrases used by employees at the Novice level?

"We have no time for this" - This indicates a lack of prioritization and an unwillingness to try new approaches to save time and improve efficiency. This is a common phrase at the Novice Level. "This is the way it has always been done" - This reflects rigid thinking and resistance to change. It suggests a company's reluctance to challenge the status quo, even when it's not effective.

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What are some characteristics of a company at the Learning Level?

Companies at the Learning Level have begun to remove unnecessary items and keep horizontal surfaces clear. This is an improvement over the Novice level, but some items might still be unneeded, like boxes, files, and books.

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How does a company at the Learning Level employ the 5S methodology to improve?

Companies at the Learning Level are trying to improve by clearing clutter and implementing the 5S methodology. One of the 5S principles is Seiri, which is about sorting through items to eliminate unnecessary things. By focusing on Seiri, the Learning phase demonstrates an initial attempt to improve efficiency and waste reduction.

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What does a "model workplace" mean at the Learning level?

The workplace is considered a model for the department. This means an exemplary example of organized practices and a commitment to continuous improvement.

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Level 3: Competent

A level of workplace organization where employees have adopted the principles of continuous improvement, resulting in positive impacts on productivity, quality, and delivery. This level involves a shift in company culture and habits, with a focus on creating a more organized and efficient work environment.

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Model Workplace

The

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Visual Management

The act of ensuring that all work areas, including hidden areas, are consistently organized and meet a set standard of excellence.

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Single Minute Retrieval

A workplace where all items can be found quickly and effortlessly. This means that items are stored strategically based on their frequency of use.

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Checklists

A system that helps in maintaining a consistently organized workplace by providing a framework to evaluate the effectiveness of organizational efforts.

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Level 4: Sophisticated

A workplace where every employee is committed to maintaining a highly organized and visually appealing environment, and where even hidden areas are kept meticulously organized.

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Colour Coding

The practice of storing and organizing files using color coding for easy identification and retrieval.

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Folder Standardization

The process of standardizing all folders on computers to ensure consistency and ease of access.

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Maturity Assessment

A tool used to evaluate a company's progress in adopting best practices, measuring their level of organization, efficiency, and adherence to continuous improvement principles. It provides a snapshot of the company's current state and helps identify areas for improvement.

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How often should a maturity assessment be conducted?

Regularly assessing company performance against best practices to identify areas for improvement and track progress towards achieving World-Class standards. The frequency should be tailored to the company's needs and goals, but ideally, it should be done often enough to ensure continuous improvement.

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How can you use the maturity assessment results - internally?

Use the assessment results to drive internal improvements, such as establishing clear targets for each team, identifying training needs, implementing new practices, and recognizing individuals for outstanding performance. This helps to build a culture of continuous improvement.

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How can you use the maturity assessment results - externally?

Share results with stakeholders to demonstrate the company's commitment to improvement, build trust, and enhance relationships. This can include sharing progress reports, highlighting successes, and using case studies to showcase the impact of continuous improvement initiatives.

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What does it mean to earn a perfect score on a maturity assessment, even during surprise audits?

A key element of a World-Class company, striving for perfection even under scrutiny. This demonstrates a commitment to high standards, continuous improvement, and a culture where compliance is ingrained.

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Study Notes

Chapter 2: Maturity Assessment

  • Introduction: This chapter details the maturity assessment process for efficiency improvement, outlining the steps needed to become a company that uses leading continuous improvement practices.

Maturity Levels

  • Maturity Level: Describes performance levels relative to best practice. There are five levels: Novice, Learning, Competent, Sophisticated, and World-Class.

Level 1: Novice

  • Description: A novice company is "just in business," performing at the lowest possible score. Their performance style is very traditional.
  • Characteristics: Many unnecessary items (patient files, documentation, etc.) are present in the workplace. Notice boards have outdated information, waste bins aren't cleaned regularly, and patients face long wait times. Cables are not neatly organized, leading to tripping hazards.

Level 2: Learning

  • Description: Improvement efforts begin with a single focus or several unrelated initiatives. Organizational elements begin to be addressed.
  • Characteristics: Horizontal surfaces become slightly more organized. However, unneeded items remain (e.g., boxes, files piled against walls, beneath desks). Equipment is not spotless and has numerous stickers or notes. Walls may need cleaning. Unnecessary items on horizontal surfaces are stored.

Level 3: Competent

  • Description: People in the company start to embrace world-class thinking and continuous improvement principles. Productivity, cost, quality, and delivery are significantly improved.
  • Characteristics: Workplace is becoming organized and people change habits. All unnecessary items are cleared from underneath desks, horizontal surfaces, and vertical surfaces. No outdated notices remain. Areas of responsibility are allocated, and competition between teams is encouraged.

Level 4: Sophisticated

  • Description: Working reflects classical Performance-Driven Teams. Visual management is implemented, and all work areas become model workplaces.
  • Characteristics: Team members consistently organize work environments, organize proper documentation and filing, and frequently use color-coding for easy file retrieval. Items are easily accessible (single minute retrieval). Checklists evaluate the workplace and recognize extra effort from team members. Items are organized according to their frequency of use, ensuring easy access.

Level 5: World-Class

  • Description: A company in this level embraces change, is highly flexible, reliable, and innovative, adapting to external demands and continually improving.
  • Characteristics: All hidden areas are well-organized, including archives and storage. The workplace maintains cleanliness and is well-organized, with clear procedures in place. Routine checks and continuous improvement are in place, resulting in perfect scores on audits.

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