Podcast
Questions and Answers
What is the primary purpose of using the mobile weighing scale during the pouring process?
What is the primary purpose of using the mobile weighing scale during the pouring process?
- To isolate the bin from the surrounding environment
- To ensure the vessel is properly locked
- To measure the exact quantity of material being poured (correct)
- To connect the grounding and bonding equipment
What action should be taken if there is a deviation in the pouring process?
What action should be taken if there is a deviation in the pouring process?
- Inform the supervisor and wait for further instructions (correct)
- Stop the pouring process and restart from the beginning
- Inform the supervisor and adjust the pouring quantity
- Continue with the pouring process and hopes for the best
What is the purpose of MARCO SCAN in the pouring process?
What is the purpose of MARCO SCAN in the pouring process?
- To scan the source bar code label on the container
- To verify the total quantity of material poured
- To start the pouring process (correct)
- To connect the grounding and bonding equipment
What should be done if there is under or over pouring of material?
What should be done if there is under or over pouring of material?
What is the purpose of ILVT in the pouring process?
What is the purpose of ILVT in the pouring process?
What should be done after pouring material into the vessel?
What should be done after pouring material into the vessel?
What is the purpose of TARE in the pouring process?
What is the purpose of TARE in the pouring process?
What should be done in case of material shortage?
What should be done in case of material shortage?
What is the purpose of ONE IPC in the pouring process?
What is the purpose of ONE IPC in the pouring process?
What should be done after transferring material from PV vessel to MAIN vessel?
What should be done after transferring material from PV vessel to MAIN vessel?
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Study Notes
Material Handling and Pouring
- Inform the replenishment in-charge in case of material shortage
- Ensure the bin is returned to its respective location after pouring
- Connect grounding and bonding
- Use the WIP PV vessel or MWS for small quantity pouring
Weighing and Scanning
- Place the vessel on a platform scale with a final weight check option
- Select the final weight check option in MARCO menu
- Scan the process order, tank tare weight, and confirm target quantity achieved
- Press OK to proceed to mixing
Mixing
- Select a suitable stirrer and move the batch vessel near it
- Ensure slow movement and a clean strainer
- Update all required fields in the tulip mixing record
- Start mixing in tulip according to SOP IFF-FRG-1932-PROD-REC-02
- Place the vessel right below the stirrer arm, ensuring the arm is in the middle of the vessel
- Adjust and lower the stirrer arm to the required depth
Grounding and Bonding
- Connect earth clamps (2 nos.) to the vessel, ensuring they are tight and the green light is glowing
Moving Materials
- Move the vessel to the WIP area at SOLIDS, VISCOUS WC 2 and place it in the marked location
- Take the SFP from the WIP section and check for IPC, QTY, and P.O. NO.
Vessel Preparation
- Choose only washed vessels in good condition
- Ensure the weigh scale is logged in with the compounder ID
- Update all required fields in tulip work center 2
- Select the PV vessel from the washing area that suits the batch QTY and select MARCO MWS
- Identify the PV vessel and main vessel by affixing process order labels and verifying batch details
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