Material Damage Types
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Questions and Answers

What type of damage occurs when a piece of metal or foreign material gets between close moving parts, causing a displacement of metal?

Gouging

What is the term for the loss of metal due to mechanical means, such as using a saw blade or chisel?

Cut

What is the term for a small, rounded depression in a surface caused by a part being struck with a rounded object?

Dent

What is the term for the condition of surface erosion caused by minute movement between two parts clamped together with considerable unit pressure?

<p>Fretting</p> Signup and view all the answers

What is the term for a severe condition of chafing or fretting in which a transfer of metal from one part to another occurs?

<p>Galling</p> Signup and view all the answers

What is the term for a series of blunt depressions in a surface?

<p>Peening</p> Signup and view all the answers

What is corrosion, and what are its effects on metal?

<p>Corrosion is the loss of metal by a chemical or electrochemical action, resulting in the removal of metal, and its products can be easily removed by mechanical means.</p> Signup and view all the answers

What is the difference between burning and burnishing?

<p>Burning is surface damage due to excessive heat, usually caused by improper fit, defective lubrication, or over-temperature operation. Burnishing is the polishing of one surface by sliding contact with a smooth, harder surface, with no displacement or removal of metal.</p> Signup and view all the answers

What is a crack, and what are its common causes?

<p>A crack is a partial separation of material, usually caused by vibration, overloading, internal stresses, defective assembly, or fatigue.</p> Signup and view all the answers

What is chafing, and what is its effect on parts?

<p>Chafing is a condition caused by a rubbing action between two parts under light pressure, resulting in wear.</p> Signup and view all the answers

What is a burr, and how is it usually formed?

<p>A burr is a sharp or roughened projection of metal, usually resulting from machine processing.</p> Signup and view all the answers

What is abrasion, and what is its usual cause?

<p>Abrasian is an area of roughened scratches or marks, usually caused by foreign matter between moving parts or surfaces.</p> Signup and view all the answers

What is the primary cause of pitting in metal surfaces?

<p>Corrosion or minute mechanical chipping of surfaces</p> Signup and view all the answers

What is the difference between scoring and scratching?

<p>Scoring is a series of deep scratches, while scratching is a shallow, thin line or mark</p> Signup and view all the answers

What is erosion, and how does it affect the metal surface?

<p>Erosion is the loss of metal from the surface by mechanical action of foreign objects, resulting in a rough surface with lines in the direction of the foreign material's movement</p> Signup and view all the answers

What is the most likely cause of flaking in metal surfaces?

<p>Defective plating or excessive loading</p> Signup and view all the answers

What is the purpose of step 4 in the engine overhaul process?

<p>Cleaning the main engine components</p> Signup and view all the answers

What type of damage is characterized by a buildup or rolling of metal from one area to another?

<p>Pick up or scuffing</p> Signup and view all the answers

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