Manual Handling and Lifting Equipment Regulations

Questions and Answers

What must a person making a thorough examination notify the employer about?

Any defect in the lifting equipment which could become a danger to persons

What should a report of thorough examination include?

Details of any tests carried out and specified information in schedule 1.

An employer must ensure that lifting equipment is used before any defects are rectified if notified of an imminent risk.

False

Which of the following is NOT a requirement for lifting accessories post-examination?

Ensure lifting accessories are certified Signup and view all the answers

What is the purpose of the Manual Handling Operations Regulations 1992?

To assess and reduce risks associated with manual handling of loads. Signup and view all the answers

Which of these is a primary duty of employees under the Electricity at Work Regulations?

Cooperate with their employer Signup and view all the answers

The Electromagnetic Compatibility Directive aims to prevent interference with electrical equipment.

True Signup and view all the answers

What is one of the recommendations for working at height?

Avoid work at height where it is reasonably practicable. Signup and view all the answers

What is the main purpose of the Lifting Operations and Lifting Equipment Regulations (LOLER)?

To ensure safety during lifting operations Signup and view all the answers

Reports of thorough examination must be made in writing and authenticated by the __________.

Competent Person Signup and view all the answers

What is the primary responsibility of employers regarding health and safety?

To ensure the health, safety, and welfare of all employees. Signup and view all the answers

Match the standards to their categories:

BS EN 13001 = Design of Cranes BS 7121-2-7:2012 = Thorough Examination ISO 4301-1 = Classification BS EN 13411 = Other Relevant Standards Signup and view all the answers

What are the main purposes of the Health and Safety at Work Act?

To establish a framework for health and safety management. Signup and view all the answers

The Health and Safety at Work Act only applies to certain sectors.

False Signup and view all the answers

Which of the following are duties of the employer under the Health and Safety at Work Act?

Provide safe systems of work. Signup and view all the answers

What does the term 'Competent Person' refer to in the context of health and safety legislation?

A person with the necessary knowledge, experience, training, skill, and ability to perform specific duties. Signup and view all the answers

What are the three main reasons to assess and manage risk?

Human harm, legal effects, and economic effects. Signup and view all the answers

A hazard is something that has the potential to cause _____ .

harm Signup and view all the answers

What are the five steps to risk assessment?

Identify the hazards. Signup and view all the answers

What is a 'Machine' as defined by the European Machinery Directive?

An assembly fitted with a drive system, consisting of linked parts, at least one of which moves. Signup and view all the answers

The Supply of Machinery (Safety) Regulations 2008 implement the Machinery Directive in the UK.

True Signup and view all the answers

What is the duty of manufacturers, importers, and suppliers regarding equipment safety?

Design, build and supply equipment that is safe. Signup and view all the answers

What must be included in the Technical File?

Records of calculations, tests, and other relevant information. Signup and view all the answers

What does the CE mark signify?

Compliance with safety regulations. Signup and view all the answers

Lifting equipment must sustain a static overload of 1.5 x WLL for manually operated machines.

True Signup and view all the answers

Which regulations apply to all work equipment?

PUWER Signup and view all the answers

What is the minimum inspection period for lifting equipment under LOLER?

12 months Signup and view all the answers

PUWER requires employers to ensure that __________ meets essential health and safety requirements.

work equipment Signup and view all the answers

What should employers do to ensure compliance with PUWER?

Check CE marking and obtain an EC declaration of conformity. Signup and view all the answers

Match the following LOLE regulations with their focus:

Regulation 4 = Strength and Stability Regulation 5 = Lifting Equipment for Lifting Persons Regulation 9 = Thorough Examination and Inspection Regulation 8 = Organisation of Lifting Operations Signup and view all the answers

What must be checked before lifting equipment is put into service?

It has been thoroughly examined. Signup and view all the answers

What is an undesirable characteristic of six strand ropes when load is applied?

They tend to untwist. Signup and view all the answers

What type of rope can overcome the untwisting issue associated with six strand ropes?

Multi-strand rope. Signup and view all the answers

What is the construction type of the most common low-rotating rope?

17 x 7 rope Signup and view all the answers

What does BS EN 12385 use to denote uncoated or bright finish?

The symbol 'U'. Signup and view all the answers

What is the maximum wear percentage for rotation-resistant rope that indicates discard?

5% Signup and view all the answers

What is an essential factor that can lead to the discard of wire ropes?

Number of broken wires. Signup and view all the answers

In the case of 6 and 8-strand ropes, broken wires usually occur at the ______.

external surface. Signup and view all the answers

What type of damage leads to immediate discard of wire ropes?

High thermal effects or electric arcing. Signup and view all the answers

What is the recommended method for keeping wire ropes in good condition?

Correct lubrication Signup and view all the answers

What type of hoist uses Type T manually operated chains?

Slow speed power operated hoists Signup and view all the answers

Which chain type is used in abrasive conditions?

Type DT Signup and view all the answers

Case hardened chains are suitable for portable manually operated hoists.

False Signup and view all the answers

What must be observed to prevent premature failure of the chain?

Dimensional compatibility between the hoist chain and mating parts. Signup and view all the answers

How often should chains be inspected under very heavy service conditions?

Every day Signup and view all the answers

A few links of load chain is sufficient to ensure the chain is under _______.

tension Signup and view all the answers

The chain should always be covered in dirt or debris.

False Signup and view all the answers

What lubrication is recommended for adverse working conditions?

Colloidal graphite Signup and view all the answers

What should be checked to determine if a chain needs to be replaced?

Visible distortion Signup and view all the answers

Load chains should never be back hooked or _______.

choked Signup and view all the answers

What is a common misunderstanding regarding load chain stretch?

Stretch is not the same as elongation. Signup and view all the answers

What percentage rating towards discard indicates the presence of 40% broken wires?

40% Signup and view all the answers

What is one method of forming eyes in hoist wire ropes?

Splicing Signup and view all the answers

Which splice is recommended for securing the end of a rope?

Five Tuck Splice Signup and view all the answers

Wire rope grips are suitable for lifting applications.

False Signup and view all the answers

What standard refers to the asymmetrical wedge socket for load ropes?

BS EN 13411 – 6: 2004 Signup and view all the answers

The fastening elements for the rope should resist _____ times the static rope force.

2.5 Signup and view all the answers

What does BS EN 1993 (Part 6) relate to?

Design rules for crane supporting structures Signup and view all the answers

Match the following methods of securing eyes with their descriptions:

Splicing = Weaving strands for a secure fit Grips = Commonly used for temporary eyes Ferrule secured eyes = Homogenous joint with compression Asymmetrical wedge socket = Prevents kinking/cutting of ropes Signup and view all the answers

Study Notes

LEEA Training Framework

LEEA Academy provides the Overhead Travelling Cranes Advanced Programme to ensure comprehensive training.
Students must adhere to health and safety guidelines, maintain cleanliness, and respect training protocols.

Employer and Employee Responsibilities

Employers are legally required to provide safe working conditions and systems.
Employees must cooperate and avoid actions that jeopardize health and safety.

Health and Safety Legislation

Health and Safety at Work Act 1974 is a primary regulation, applicable across all sectors in the UK.
It aims to secure safety for employees, protect the public from workplace hazards, and regulate dangerous substances.

Core Elements of the Health and Safety Act

Employers ensure safe operations and adequate training for staff.
Specific duties outlined for manufacturers, importers, and suppliers to certify equipment safety.

Risk Assessment Process

Risk assessment evaluates potential workplace hazards, their likelihood, and consequences.
Principal reasons for assessing risks include ensuring human safety, abiding by legal duties, and mitigating financial costs.

Definitions in Risk Assessment

Hazard: Potential source of harm.
Danger: Exposure to harm.
Risk: Combination of likelihood and severity of potential harm.

Risk Assessment Steps

Identify hazards, evaluate who might be harmed, and implement control measures.
Control measures follow a hierarchy: Eliminate, Reduce, Isolate, Control, PPE, Discipline.

Safe System of Work

A comprehensive system involves identifying hazards, assessing risks, and regularly reviewing procedures.

European Machinery Directive

Aims to harmonize health and safety requirements across EU member states for machinery safety.
Defines "Machine" as an assembly with interconnected components that includes a drive system.

Supply of Machinery (Safety) Regulations 2008

UK implementation of the Machinery Directive mandates safety tests and maintenance of technical records by manufacturers.
Certificates like the Declaration of Conformity and CE marking are required to signify safety compliance.

Competent Person Definition

A ‘Competent Person’ must possess knowledge and experience to identify equipment defects.
Responsibility for safety is a collaborative effort between employer and employee.

Overview of Regulations

Numerous regulations are derived from HSWA, including the Manual Handling Operations Regulations and the Control of Substances Hazardous to Health Regulations.
Regulations support health and safety compliance but are not acts of Parliament.

Competency in the Workplace

LEEA emphasizes that competency involves ongoing information, instruction, training, and supervision.
Competency ensures safe practices in the handling and operation of lifting equipment.### The Technical File and Health & Safety Requirements
Essential Health and Safety Requirements for lifting equipment include methods to eliminate hazards, standards used in design, design documentation, and material traceability.
Lifting equipment must comply with the Machinery Directive, ensuring it can sustain specific overloads:
- Manually operated machines: 1.5 times Working Load Limit (WLL)
- Other machines: 1.25 times WLL
- Lifting accessories: 1.5 times WLL
Equipment must also endure a dynamic overload of 1.1 times WLL.
Instructions must be provided for safe care, installation, maintenance, and training.

Regulations Overview

Provision and Use of Work Equipment Regulations 1998 (PUWER) applies to all work equipment.
Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) add requirements for lifting equipment, complementing PUWER.
Both regulations are legal requirements in the UK and are seen as best practices internationally.

Key Essentials of PUWER

Employers must ensure work equipment meets Essential Health and Safety Requirements (EHSRs) and is suitable for intended use.
Regular inspections and maintenance logs are mandatory.
Clear information must be provided to users, including safe operation manuals.
Compliance with PUWER applies to equipment from all manufacturing dates, particularly emphasizing equipment used after December 31, 1992.
Risks may arise due to differing applications, installation issues, or mismatches in legislation.

Checks for Compliance

Employers should look for CE marking and the EC declaration of conformity to ensure compliance with PUWER.

Key Regulations under LOLER

Regulation 4 mandates the strength and stability of lifting equipment for safe operation.
Regulation 5 outlines additional requirements when lifting persons.
Regulation 9 stipulates thorough examination before equipment use, with maximum inspection intervals:
- Lifting Accessories: every 6 months
- General Lifting Equipment: every 12 months
- People Carrying Equipment: every 6 months

Reports of Thorough Examination

Reports must include details such as employer information, safe working load, and identified defects.
Competent persons must promptly report any defects posing imminent dangers to the employer and relevant authorities.

Written Schemes of Examination

A written scheme should be created by a competent person, detailing scope, intervals, and procedures for thorough examinations of safety-critical components.
The scheme should assess equipment conditions, usage, and operational changes to adjust thorough examination frequency as necessary.

Manual Handling Operations Regulations 1992

Regulations address manual load handling risks, encouraging assessments of tasks, loads, and environments to mitigate injuries.
Introduces lifting appliances for high-risk tasks or those that could be made safer through mechanical assistance.

Working at Height

Work at height poses significant risk of falls, requiring proper risk assessment and precautions to minimize accidents.
Regulations emphasize avoiding work at height when practicable, using safe equipment for necessary tasks, and minimizing fall distance.
Working at Height Regulations 2005 stress the importance of controlling risks and employing suitable means to ensure safety during lifting practices. ### Working at Height Safety Guidelines
Prioritize working from the ground whenever possible.
Ensure safe access and egress for workers at height.
Use equipment that is sturdy, well-maintained, and suitable for the task.
Implement precautions for working near fragile surfaces.
Provide safeguards against falling objects.
Establish and plan for emergency evacuation and rescue scenarios.

Restrictions for Working at Height

Avoid overloading ladders and ensure compliance with weight limits.
Do not overreach on ladders or stepladders.
Ladders should not be placed against weak surfaces (e.g., plastic gutters).
Use ladders only for light tasks, limited to a maximum of 30 minutes.
Restrict work at height to trained and competent personnel.

Electricity at Work Regulations

Applicable to all workplaces, imposing duties to minimize electrical risks.
Responsibilities extend to both employers and employees.
Employees must cooperate with employers and ensure compliance with safety duties.
Electrical equipment includes all devices intended for generating or using electrical energy.

Electromagnetic Compatibility Directive

Aims to harmonize technical rules for health and safety of new products in the EU.
The Electromagnetic Compatibility Directive (2004/108/EC) prevents interference between electrical equipment.
Regulations ensure both reduced electromagnetic disturbance and immunity of electrical equipment.

Lifting Equipment Legislation

The Factories Act 1961 was the primary law for lifting equipment until updated regulations were enacted.
The Provision and Use of Work Equipment Regulations 1998 and Lifting Operations and Lifting Equipment Regulations 1998 replaced previous legislation.
New regulations address safety standards for lifting equipment usage and examination.

Standards for Overhead Travelling Cranes

Divided into five categories: Design, Classification, Gantries, Thorough Examination, and Other Relevant Standards.
Standards guide safe practices and specifications, such as BS EN 13001 for crane design.

Types of Standards

Manufacturing standards focus on dimensions and load capacities.
Performance standards outline criteria the final product must meet.
ISO standards, although optional, are often the baseline for national standards.

Load Chains and Specifications

Fine tolerance hoist chains are detailed in BS EN 818-7.
Types include Grades T, DAT, and DT, intended for various lifting conditions.
Load chains must resist wear, corrosion, and maintain strength.

Chain Inspection and Maintenance

Conduct frequent inspections based on service levels: light, moderate, heavy, and very heavy.
Periodic inspections require more comprehensive evaluations and records.
Thorough examinations must be performed by a Competent Person, often requiring disassembly.

Stretch versus Elongation in Chains

Stretch indicates exceeding the elastic limit; such chains should be withdrawn from use.
Elongation refers to normal wear from chain movement during use.

Chain Guidelines

Maintain proper alignment and tension for load engagement.
Ensure load chains are clean, free from debris, and properly lubricated.
Chains should hang straight; avoid twisting and back hooking.
Inspect for wear, distortion, and damage, and comply with manufacturer specifications for safety.

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Description

This quiz explores important regulations and responsibilities related to manual handling and lifting equipment. It covers requirements for thorough examinations, the role of employers, and the obligations of employees under relevant regulations. Test your knowledge of safety standards in the workplace.