Podcast
Questions and Answers
What is the primary purpose of identifying 'bad actors' in process equipment?
What is the primary purpose of identifying 'bad actors' in process equipment?
- To identify equipment that is most likely to fail and require repairs.
- To prioritize equipment for maintenance based on criticality.
- To establish a spare parts inventory strategy for critical equipment.
- To determine the root cause of recurring failures and implement corrective actions. (correct)
Which of the following is NOT a key activity involved in defining a maintenance strategy?
Which of the following is NOT a key activity involved in defining a maintenance strategy?
- Identifying equipment categories based on criticality ranking.
- Ensuring a healthy contractor safety management system.
- Developing a spare parts strategy for equipment.
- Analyzing the impact of equipment failure on production. (correct)
What is the significance of generating an IPTM for identified SCE, SRE, and SCoE equipment?
What is the significance of generating an IPTM for identified SCE, SRE, and SCoE equipment?
- To establish a system for identifying and managing potential hazards.
- To determine the optimal time for equipment replacement.
- To create a detailed maintenance schedule for each piece of equipment. (correct)
- To track the performance of critical equipment and identify areas for improvement.
Which tool is specifically mentioned for identifying and analyzing potential failure modes?
Which tool is specifically mentioned for identifying and analyzing potential failure modes?
What is the role of performance tracking in the context of maintenance strategy?
What is the role of performance tracking in the context of maintenance strategy?
Which of these activities directly contributes to ensuring a high level of safety compliance during maintenance operations?
Which of these activities directly contributes to ensuring a high level of safety compliance during maintenance operations?
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Study Notes
Maintenance Strategy Activities
- Identify equipment categories based on criticality ranking procedure
Maintenance Strategy Development
- Define maintenance strategy for ranked equipment
- Review maintenance strategy periodically
- Define maintenance tasks for each piece of equipment based on strategy
Continuous Improvement
- Focus on continuous improvement through performance tracking
- Utilize tools like Root Cause Failure Analysis and Failure Mode Effect Analysis
Bad Actors Identification and Resolution
- Identify bad actors in process equipment based on bad actor's identification procedure
- Apply appropriate counter measures to resolve bad actors
Spare Part Strategy and Safety Critical Equipment
- Develop spare part strategy for equipment
- Identify Safety Critical Equipment (SCE), Safety Related Equipment (SRE), and Safety Critical Operational Equipment (SCoE) based on Management of safety critical equipment's procedure
- Generate IPTM for identified SCE, SRE, and SCoE utilizing FMEA and RCM tools
Maintenance Resources and Safety Management
- Ensure skilled resources are available for performing maintenance activities
- Ensure a healthy contractor safety management is in place
- Ensure all maintenance activities are performed with a high level of safety compliance
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