Machine Design/Shop Practice - MDSP 2
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Questions and Answers

What type of spring material is characterized by being hard drawn with an 80% reduction and made of high-grade steel?

  • Song wire
  • Chromium-silicon wire
  • Oil tempered wire
  • Music wire (correct)
  • Which spring material is recognized for its good quality in handling impact loads and moderately high temperatures?

  • Chromium-silicon (correct)
  • Helical tension wire
  • Helical spring wire
  • Hard drawn spring wire
  • What is the name for the type of coil spring that is formed into a circular helical coil?

  • Hair spring
  • Garter spring
  • Volute spring (correct)
  • Motor spring
  • Which spring is defined as a thin flat strip wound into a plane spiral, usually secured at one end?

    <p>Hair spring (D)</p> Signup and view all the answers

    What is the term used to describe the ratio of the length of a column to the radius of gyration of its cross-section?

    <p>Slenderness ratio (A)</p> Signup and view all the answers

    How is a screw described that needs positive torque to lower a load?

    <p>Self-locking screw (A)</p> Signup and view all the answers

    What is another name for the Kennedy key in mechanical applications?

    <p>Tangential key (C)</p> Signup and view all the answers

    What device is primarily used for accurately measuring speed?

    <p>Tachometer (A)</p> Signup and view all the answers

    What is the primary function of Avogadro’s law in an applied context?

    <p>Defines the relationship between gas volume and amount of substance (D)</p> Signup and view all the answers

    Which type of fastener is specifically a bolt with a nut threaded onto it?

    <p>Bolt (D)</p> Signup and view all the answers

    Which type of bolt is characterized by having a square or ribbed portion below the head?

    <p>Carriage bolt (A)</p> Signup and view all the answers

    What is the capacity of a material to absorb energy when deformed elastically and then increase this energy upon unloading?

    <p>Resilience (D)</p> Signup and view all the answers

    What is the typical application of brazing in metalworking?

    <p>Joining materials without melting the base metal (A)</p> Signup and view all the answers

    What term refers to the strain energy per unit volume needed to stress a material from an unloaded state to the yielding point?

    <p>Modulus of resilience (C)</p> Signup and view all the answers

    What is the recommended initial tension for rubber belts in mechanical applications?

    <p>15 to 20 lb/inch-ply (D)</p> Signup and view all the answers

    Which property describes the ability of a material to absorb energy up to the point of fracture?

    <p>Toughness (C)</p> Signup and view all the answers

    What is the typical normal stress relieving temperature range for cast iron?

    <p>300 to 550 oF (D)</p> Signup and view all the answers

    Which of these mechanisms consists of two chain sprockets connected by a roller chain?

    <p>Chain coupling (C)</p> Signup and view all the answers

    What is another term for the Maximum-Shear-Stress Theory in predicting material failure?

    <p>Tresca yield criterion (D)</p> Signup and view all the answers

    This failure prediction theory states that a part under any load combination will fail when maximum shear stress exceeds a critical value. What is this theory called?

    <p>Maximum-shear-stress theory (A)</p> Signup and view all the answers

    Which material, developed commercially in the late 1940s, is known for its corrosion resistance and high strength?

    <p>Titanium (D)</p> Signup and view all the answers

    Which theory in cyclic and impact loading indicates that damage is proportional to the number of cycles at any stress level?

    <p>Miner's Rule (B)</p> Signup and view all the answers

    What is the lubrication type that prevents metal-to-metal contact by using a thick film of lubricant, supported by fluid mechanics?

    <p>Hydrostatic lubrication (B)</p> Signup and view all the answers

    What is the term for the speed at which a rotating shaft becomes dynamically unstable?

    <p>Critical speed (C)</p> Signup and view all the answers

    Flashcards

    Hard drawn spring wire

    A spring material made of high-grade steel, hard drawn (80% reduction), used for impact loads and moderately high temperatures.

    Chromium-silicon spring wire

    A spring wire that is exceptionally good for withstanding impact loads and moderately high temperatures.

    Volute spring

    A type of coil spring where the helical coil is wrapped into a circle, forming an annular ring.

    Hair spring

    A type of spring where a thin, flat strip is wound into a plane spiral, usually anchored at the inside end.

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    Slenderness ratio

    The ratio of the length of a column to the radius of gyration of its cross-sectional area around the centroidal axis.

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    Self-locking screw

    A screw that needs positive torque to be loosened, meaning it resists being loosened without force.

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    Kennedy key

    A type of key, also known as a tangential key

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    Tachometer

    A device used to precisely measure speed.

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    Resilience

    The capacity of a material to absorb energy when it is deformed elastically and then, upon unloading, to release that energy. It represents how much energy a material can store and release without permanent deformation.

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    Modulus of Resilience

    The strain energy per unit volume required to stress a material from an unloaded state to the point of yielding. It measures the amount of energy a material can store before permanent deformation occurs.

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    Toughness

    The ability of a material to absorb energy up to fracture. It represents the total energy a material can absorb before breaking.

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    Maximum-Shear-Stress Theory

    A failure prediction theory that states a part will fail when the maximum shear stress exceeds a critical value. It applies to any combination of stresses.

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    Miner's Rule

    A theory used in cyclic and impact loading that states damage at any stress level is proportional to the number of cycles. It helps predict fatigue failure.

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    Hydrodynamic Lubrication

    A type of lubrication where the load-carrying surfaces of the bearing are separated by a relatively thick film of lubricant. The film is stable due to the flow of lubricant, preventing metal-to-metal contact.

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    Critical Speed

    The speed at which a rotating shaft becomes dynamically unstable. It's the speed at which the shaft starts to vibrate violently.

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    von Mises Criterion

    Another name for the Maximum-Shear-Stress Theory. It predicts failure based on the maximum shear stress.

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    Avogadro's Law

    States that equal volumes of ideal gases at the same temperature and pressure contain the same number of molecules, regardless of their chemical nature.

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    Conservation of Momentum

    In a closed system, the total momentum remains constant, meaning the total momentum before a collision equals the total momentum after the collision.

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    Conservation of Energy

    In a closed system, the total energy remains constant, meaning energy cannot be created or destroyed, only transformed from one form to another.

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    Dalton's Law of Partial Pressure

    States that the total pressure of a mixture of gases is equal to the sum of the partial pressures of the individual gases.

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    Kinematics

    The branch of mechanics that deals with the motion of objects without considering the forces that cause the motion.

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    Bolt

    A screw fastener with a head and a threaded shank, typically requiring a nut to hold it tight.

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    Carriage Bolt

    A type of bolt with a round head and a square or finned shank under the head, designed for use in wood or materials that require a more secure hold.

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    Braze Welding

    A joining process where a non-ferrous filler metal is melted into grooves or as a fillet on the mother metal, without melting the base metal.

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    Study Notes

    Machine Design/Shop Practice - IBONG TIRIRIT (MDSP 2)

    • Problem 1: Select a deep-groove ball bearing for a radial load of 800 lb and a thrust load of 700 lb at 1800 rpm, with 8 hours/day service, not continuous, for 18,250 hours. Determine the design life (in million revolutions) with no more than 10% failure.

      • Options: 1791 mr, 1971 mr, 1197 mr, 1917 mr
    • Problem 2: Ultimate shear strength of steel plates is 42,000 psi. Find the force needed to punch a 0.75-inch diameter hole in a 0.625-inch thick plate.

      • Options: 61,850 lb, 65,810 lb, 61,580 lb, 60,185 lb
    • Problem 3: Find the pressure to punch a 1-inch square hole in a 0.5-inch thick steel plate.

      • Options: 20.67 tons, 26.76 tons, 26.67 tons, 26.67 tons
    • Problem 4: Find the length of a square key for a 4-inch diameter shaft transmitting 1000 hp at 1000 rpm. Allowable shear stress is 15 ksi, compressive stress is 30 ksi.

      • Options: 2.1 inches, 2.8 inches, 3.2 inches, 4.2 inches
    • Problem 5: A flange coupling transmits 15,000 in-lb between two 2.5" diameter shafts. How many 0.5" diameter bolts in a 6" diameter bolt circle are required if the shear stress in each bolt is limited to 3000 psi?

      • Options: 9 bolts, 7 bolts, 6 bolts, 8 bolts
    • Problem 6: Calculate the radius of gyration for a wheel with an outside diameter of 1 meter and an inside diameter of 0.75 meter. Neglect arms and hub.

      • Options: 0.5125 m, 0.6125 m, 0.3125 m
    • Problem 7: Find the polar section modulus of a solid 101.6 mm diameter shaft.

      • Options: 209.5 cm³, 209.5 cm², 205.9 cm³, 205.9 cm²
    • Problem 8: Angular deformation of a solid shaft should not exceed 1º in 1.8 m. Allowable shearing stress is 83 MPa, with G = 77 x 10⁶ kPa. Find the diameter of the shaft.

      • Options: 222.34 mm, 234.22 mm, 23.42 cm, 24.22 cm
    • Problem 9: Find the modulus of elasticity (in tension) required to obtain a unit deformation of 0.00105 from a load producing a unit tensile stress of 3163.27 kg/cm².

      • Options: 40 x 10⁶ psi, 43 x 10⁶ psi, 45 x 10⁶ psi, 46 x 10⁶ psi
    • Problems 10 and 11 are duplicates asking for the force required to punch a 0.75" diameter hole in a 0.625" thick plate, using 42,000 psi shear strength.

      • Options for both: 61,850 lb, 65,810 lb, 61,580 lb, 60,185 lb.
    • Problem 12: Determine the tensile stress area of an American Standard Screw Threads 6-32 UNC with a basic major diameter of 0.1380 inch.

      • Options: 9.085 x 10⁻³ in², 9.085 x 10⁻² in², 9.085 x 10⁻⁴ in², 9.085 x 10⁻⁵ in²
    • Problem 13: Find the diameter of a line shaft transmitting 200 hp at 900 rpm.

      • Options: 2.18 inches, 2.28 inches, 3.18 inches, 3.28 inches
    • Problem 17: Determine the horsepower lost when a collar is loaded with 2000 lb, rotates at 50 rpm, and has a coefficient of friction of 0.15. The outside diameter of the collar is 4 inches and the inside diameter is 2 inches.

      • Options: 0.7314 Hp, 0.3714 Hp, 0.4713 Hp, 0.4371 Hp
    • Problem 19: Find the bursting pressure of a hemispherical steel shell with a 100-inch diameter and 0.0635-m thick steel plate, with 70% joint efficiency and 60,000 psi tensile strength.

      • Options: 4020 psi, 4200 psi, 2400 psi, 2040 psi
    • Many other problems concerning machine design and shop practice calculations are presented

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    Description

    Test your knowledge in machine design with this quiz focusing on key problems related to bearings, shear strength, and punching force calculations. Each question presents a real-world scenario, requiring you to apply theoretical principles to practical situations. Challenge yourself and see how well you understand the concepts in this essential field.

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