Lockbolt Removal and Installation Quiz
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Questions and Answers

What is the purpose of the bend allowance for a 90° bend formula?

  • To determine the radius of a bend
  • To calculate the material thickness of a U-channel
  • To find the weight of a material
  • To compute the allowance needed for bending metal at a 90° angle (correct)

How can the bend allowance for a 90° bend be determined using a chart?

  • By using the top number in each cell (correct)
  • By adding both numbers in the cell
  • By using the lower number in each cell
  • By looking at the left-hand column only

Which parameter is required to calculate the bend allowance for a 90° bend?

  • Material type and bend radius
  • Material thickness and bend radius (correct)
  • Material type and degree of bend
  • Material thickness and degree of bend

What does the lower number in each cell of the bend allowance chart represent?

<p>The bend allowance for a 1° bend (B)</p> Signup and view all the answers

How is the correct bend allowance found in the chart for a U-channel with a material thickness of 0.040 inch and a bend radius of 0.16 inch?

<p>By finding the block opposite the material thickness and radius values (D)</p> Signup and view all the answers

What is the advantage of using online bend allowance calculation programs?

<p>They eliminate the need for manual calculations (D)</p> Signup and view all the answers

When bending metal at angles other than 90°, what should be used to compute the bend allowance?

<p>The lower number in each block on the chart (C)</p> Signup and view all the answers

What metal alloy is used to create the L-bracket in Figure 4-129?

<p>Aluminum alloy 2024-T3 (B)</p> Signup and view all the answers

What factors should be considered when forming straight line bends?

<p>Thickness of the material, alloy composition, and temper condition (B)</p> Signup and view all the answers

What does the radius of bend of a sheet of material refer to?

<p>The radius as measured on the inside of the curved material (C)</p> Signup and view all the answers

Why is it important to consider the minimum bend radius of a sheet of material?

<p>To prevent weakening of the metal at the bend (B)</p> Signup and view all the answers

What is the effect of a radius of bend that is too small on a sheet of material?

<p>Weakening of the metal and potential cracking (C)</p> Signup and view all the answers

What is the approximate bend radius for annealed sheet material?

<p>Equal to its thickness (D)</p> Signup and view all the answers

What kind of bend radius is required for stainless steel and 2024-T3 aluminum alloy?

<p>Large bend radius (D)</p> Signup and view all the answers

Why are setback and bend allowance important when forming straight angle bends?

<p>To minimize forming effort (D)</p> Signup and view all the answers

What must be considered to avoid weakening the metal at a bend?

<p>Minimum radius of bend (A)</p> Signup and view all the answers

What are other factors that must be considered when making straight line bends, besides bend allowance and setback?

<p>Brake or sight line (C)</p> Signup and view all the answers

Why does thinner material allow for sharper bends?

<p>Greater flexibility in thinner materials (A)</p> Signup and view all the answers

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