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Questions and Answers
What is the main function of a threaded spindle in lathe machines?
What is the main function of a threaded spindle in lathe machines?
The threaded spindle allows accessories to be screwed directly onto it, ensuring they are true to the axis of the spindle.
How does a taper and locking ring hold an accessory in place?
How does a taper and locking ring hold an accessory in place?
The accessory is located on a tapered spindle, and a threaded locking ring, when tightened, firmly holds the accessory in the taper.
Describe how a cam lock mechanism works on headstock accessories.
Describe how a cam lock mechanism works on headstock accessories.
Cam locks use holes in a flange on the spindle that receive studs from the accessory, tightening which draws the accessory onto a taper.
What method is used to secure accessories to a bolted spindle?
What method is used to secure accessories to a bolted spindle?
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What precautions should be taken when mounting accessories on a lathe's spindle?
What precautions should be taken when mounting accessories on a lathe's spindle?
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Why is using power not recommended when mounting or removing accessories from threaded spindles?
Why is using power not recommended when mounting or removing accessories from threaded spindles?
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What holds the accessory true to the axis of the spindle in a threaded spindle configuration?
What holds the accessory true to the axis of the spindle in a threaded spindle configuration?
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What is a common tool used to tighten the threaded locking ring in a taper and locking ring setup?
What is a common tool used to tighten the threaded locking ring in a taper and locking ring setup?
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What is the purpose of placing a wooden cradle block between the accessory and the lathe bed?
What is the purpose of placing a wooden cradle block between the accessory and the lathe bed?
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Describe the role of a drive plate in a lathe operation.
Describe the role of a drive plate in a lathe operation.
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When is a face plate used instead of a chuck?
When is a face plate used instead of a chuck?
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What distinguishes a three jaw self-centering chuck from a four jaw independent chuck?
What distinguishes a three jaw self-centering chuck from a four jaw independent chuck?
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What must be done to maintain the self-centering feature when changing jaws of a three jaw chuck?
What must be done to maintain the self-centering feature when changing jaws of a three jaw chuck?
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What precaution should be taken before changing the jaws of a three jaw self-centering chuck?
What precaution should be taken before changing the jaws of a three jaw self-centering chuck?
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What types of work can a chuck hold effectively?
What types of work can a chuck hold effectively?
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Why should chucks only be used in the proper manner?
Why should chucks only be used in the proper manner?
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What is the correct order for releasing the jaws of a Three Jaw Self-Center chuck?
What is the correct order for releasing the jaws of a Three Jaw Self-Center chuck?
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Why is it important to check the serial number on the jaws and the chuck?
Why is it important to check the serial number on the jaws and the chuck?
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What maintenance should be performed on the internal scroll of the chuck?
What maintenance should be performed on the internal scroll of the chuck?
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How should the jaws be engaged when fitting them into the chuck?
How should the jaws be engaged when fitting them into the chuck?
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What should be done if all jaws are not concentric to the chuck body after engagement?
What should be done if all jaws are not concentric to the chuck body after engagement?
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What is the primary function of the Four Jaw Independent Chuck?
What is the primary function of the Four Jaw Independent Chuck?
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What should be removed from the chuck after all jaws are engaged and checked?
What should be removed from the chuck after all jaws are engaged and checked?
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What is the consequence of failing to engage the jaws within the first turn of the scroll?
What is the consequence of failing to engage the jaws within the first turn of the scroll?
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What should you do to ensure the headstock centre and sleeve are free of obstructions before assembly?
What should you do to ensure the headstock centre and sleeve are free of obstructions before assembly?
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How far should the centre project from the sleeve when fitted?
How far should the centre project from the sleeve when fitted?
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What should be done if the centre does not run true when tested?
What should be done if the centre does not run true when tested?
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Why should oil not be applied to the centre or sleeve during assembly?
Why should oil not be applied to the centre or sleeve during assembly?
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What is the first step in truing a soft headstock centre?
What is the first step in truing a soft headstock centre?
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What angle should the compound rest be set to when truing the centre?
What angle should the compound rest be set to when truing the centre?
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What should be done to remove the sharp point produced on the centre?
What should be done to remove the sharp point produced on the centre?
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How should the headstock centre and sleeve be removed without causing damage?
How should the headstock centre and sleeve be removed without causing damage?
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What is the primary function of a lathe carrier in work holding?
What is the primary function of a lathe carrier in work holding?
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How should the size of a lathe carrier be selected in relation to the work?
How should the size of a lathe carrier be selected in relation to the work?
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What is required to ensure a secure grip when fitting a carrier to the work?
What is required to ensure a secure grip when fitting a carrier to the work?
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What is the difference between plain centres and live centres in a tailstock?
What is the difference between plain centres and live centres in a tailstock?
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What maintenance requirement is not needed for live centres compared to plain centres?
What maintenance requirement is not needed for live centres compared to plain centres?
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Why is a small flat sometimes filed on the work when using a lathe carrier?
Why is a small flat sometimes filed on the work when using a lathe carrier?
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What is the purpose of pipe centres in lathe work holding?
What is the purpose of pipe centres in lathe work holding?
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What could happen if excessive pressure is applied to a live centre?
What could happen if excessive pressure is applied to a live centre?
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What does a travelling steady primarily prevent during machining?
What does a travelling steady primarily prevent during machining?
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How are the pads of a travelling steady positioned in relation to the work?
How are the pads of a travelling steady positioned in relation to the work?
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What issue is indicated if the work is found to be barrel-shaped after turning with a travelling steady?
What issue is indicated if the work is found to be barrel-shaped after turning with a travelling steady?
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What is the primary purpose of a fixed steady in lathe operations?
What is the primary purpose of a fixed steady in lathe operations?
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What is a common method to adjust the bearing pads on both types of steadies?
What is a common method to adjust the bearing pads on both types of steadies?
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How should the pads of a travelling steady be set before taking a cut?
How should the pads of a travelling steady be set before taking a cut?
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Where is the fixed steady mounted on a lathe?
Where is the fixed steady mounted on a lathe?
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What maintenance should be performed while the cut is taking place with a travelling steady?
What maintenance should be performed while the cut is taking place with a travelling steady?
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Study Notes
Bachelor of Science in Technology Management
- Course: TechM 215 - Manufacturing Processes for Metals
- Semester: 1st Semester 2021-2022
- Topic: Lathe Machine Accessories
Intended Learning Outcomes
- Identify and state the function of each accessory
- Set up each lathe machine accessory
- Observe the highest standards of safety
Topics
- Head Stock Accessories
- Lathe Carrier
- Tailstock Centers
- Steady Rest
Head Stock Accessories
- Types of Spindle Noses: Threaded Spindle, Taper and Locking Pin, Cam Lock, Bolted
- Threaded Spindle: Many older lathes use threaded spindles; accessories are screwed directly onto the spindle; the fit of the thread holds the accessory in place; a shoulder prevents the accessory from moving.
- Taper and Locking Ring: Located on a tapered spindle; a threaded locking ring is used to hold the accessory firmly in the taper; a "C" type spanner is used to tighten and loosen the locking ring.
- Cam Lock: The headstock spindle has holes for cam lock studs; when tightened, the accessory sits firmly on a short taper and against a flange.
- Bolted: The accessory is bolted to a flange on the spindle; studs protrude from the accessory's rear face; a short taper ensures central location (of the accessory); a key is used for driving force.
- Mounting Accessories: Never use power to mount or remove accessories from threaded spindles; switch off the power to the driving motor before fitting accessories to the spindle; clean the spindle and the mating parts to ensure accurate location; avoid chips, dirt, etc which prevent the accessories from running true; any chips embedded into the locating surface will cause permanent damage. A wooden cradle block should be placed between the accessory and the lathe bed to support the accessory and protect the lathe bed from damage. Remove accessories by reversing the fitting procedure.
Types of Accessories
- Drive Plate: Used to drive work set up between centres; the plate rotates the work; a lathe carrier connects the work to the plate.
- Face Plate: Used to hold and drive work that cannot be held between centres or in a chuck. Slots allow for bolting the work in place; counterbalances are required for large work mounted off-center.
- Chucks: Work holding devices; grip work of various sizes and shapes; adjustable jaws; common types include three-jaw self-centering chuck and four-jaw independent chuck.
- Headstock Centre: The headstock spindle is bored out to a standard taper to receive a headstock centre; on lathes with large spindle bores, a sleeve is required to reduce the size of the taper; the included angle point of the centre (60 degrees) locates in a mating centre hole drilled at the end of the work; the centre rotates with the work, therefore must run perfectly true for accuracy.
Collet Chuck
- Speedy and accurate centering is necessary for production shops
- The collet chuck is used for holding bar stock.
- The outer portion of the collet is tapered
Drill Chuck
- Used for drilling, reaming, and tapping operations.
- Held in the sleeve of the tailstock or spindle of the headstock.
- Contains key-operated centering jaws for holding the tool
Mandrels
- Used to hold hollow/drilled work pieces.
- Types include Plain, Collar, Special, Step, Cone, Expansion, and Gang Mandrels.
Lathe Carrier
- Work to be turned between centers is driven by a clamp attached to the end of the work.
- The clamp, called a carrier, has a leg or tail that locates against the pin of the driving plate fitted to the lathe spindle.
- Bent trail carriers engage into a slot in the drive plate.
Tailstock Center
- Held in the tapered bore of the tailstock spindle.
- Supports the right-hand end of work to be turned between centers.
- Types include Plain, Live, and Pipe Centers
Steady Rest
- Attachments used to support long or slender work.
- Prevent work from being bent or deflected by the cutting tool.
- Types include Travelling and Fixed Steadies
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Description
Test your knowledge about the functions and mechanisms of lathe machine accessories. This quiz covers topics such as threaded spindles, cam locks, and different types of chucks used in lathe operations. Understand crucial concepts that ensure safe and effective use of lathe machines.