Lathe Machine Accessories and Mechanisms
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Questions and Answers

What is the main function of a threaded spindle in lathe machines?

The threaded spindle allows accessories to be screwed directly onto it, ensuring they are true to the axis of the spindle.

How does a taper and locking ring hold an accessory in place?

The accessory is located on a tapered spindle, and a threaded locking ring, when tightened, firmly holds the accessory in the taper.

Describe how a cam lock mechanism works on headstock accessories.

Cam locks use holes in a flange on the spindle that receive studs from the accessory, tightening which draws the accessory onto a taper.

What method is used to secure accessories to a bolted spindle?

<p>Accessories are bolted to a flange on the spindle using studs that protrude from the rear of the accessory.</p> Signup and view all the answers

What precautions should be taken when mounting accessories on a lathe's spindle?

<p>Power should be turned off, and the spindle and accessory mating parts should be cleaned to avoid damage and ensure accurate location.</p> Signup and view all the answers

Why is using power not recommended when mounting or removing accessories from threaded spindles?

<p>Using power can jam the accessory and damage the threads, affecting accuracy.</p> Signup and view all the answers

What holds the accessory true to the axis of the spindle in a threaded spindle configuration?

<p>The fit of the external thread on the spindle holds the accessory true to the spindle's axis.</p> Signup and view all the answers

What is a common tool used to tighten the threaded locking ring in a taper and locking ring setup?

<p>A 'C' type spanner is commonly used to tighten and loosen the locking ring.</p> Signup and view all the answers

What is the purpose of placing a wooden cradle block between the accessory and the lathe bed?

<p>It supports the accessory during fitting and protects the lathe bed from damage.</p> Signup and view all the answers

Describe the role of a drive plate in a lathe operation.

<p>The drive plate rotates the work set up between centres but does not support it.</p> Signup and view all the answers

When is a face plate used instead of a chuck?

<p>A face plate is used when work cannot be held between centres or in a chuck.</p> Signup and view all the answers

What distinguishes a three jaw self-centering chuck from a four jaw independent chuck?

<p>The three jaw chuck grips work simultaneously, while the four jaw chuck allows for independent jaw movement.</p> Signup and view all the answers

What must be done to maintain the self-centering feature when changing jaws of a three jaw chuck?

<p>The jaws must be fitted in the correct order as marked on them.</p> Signup and view all the answers

What precaution should be taken before changing the jaws of a three jaw self-centering chuck?

<p>Power to the lathe should be switched off.</p> Signup and view all the answers

What types of work can a chuck hold effectively?

<p>Chucks can hold work of various sizes and shapes using adjustable jaws.</p> Signup and view all the answers

Why should chucks only be used in the proper manner?

<p>Using chucks improperly can distort them when gripping irregular work or taking heavy cuts.</p> Signup and view all the answers

What is the correct order for releasing the jaws of a Three Jaw Self-Center chuck?

<p>The correct order is to release jaw number 3 first, followed by jaw number 2, and then jaw number 1.</p> Signup and view all the answers

Why is it important to check the serial number on the jaws and the chuck?

<p>It's important to ensure that the jaws and chuck are a matched set for proper concentricity.</p> Signup and view all the answers

What maintenance should be performed on the internal scroll of the chuck?

<p>The internal scroll should be lightly oiled to facilitate smooth operation, while avoiding excess oil.</p> Signup and view all the answers

How should the jaws be engaged when fitting them into the chuck?

<p>The jaws should be engaged in the sequence of 1, 2, and then 3, ensuring proper alignment.</p> Signup and view all the answers

What should be done if all jaws are not concentric to the chuck body after engagement?

<p>The jaws should be adjusted as necessary until they are all concentric with the chuck body.</p> Signup and view all the answers

What is the primary function of the Four Jaw Independent Chuck?

<p>It allows for the independent movement of each jaw, enabling it to hold regular and irregular shaped workpieces.</p> Signup and view all the answers

What should be removed from the chuck after all jaws are engaged and checked?

<p>The chuck key should be removed from the chuck after confirming that all jaws are properly engaged.</p> Signup and view all the answers

What is the consequence of failing to engage the jaws within the first turn of the scroll?

<p>The jaws may not function correctly, leading to a loss of the self-centering feature and potential workpiece instability.</p> Signup and view all the answers

What should you do to ensure the headstock centre and sleeve are free of obstructions before assembly?

<p>Thoroughly clean the centre, sleeve, and bore of the headstock spindle.</p> Signup and view all the answers

How far should the centre project from the sleeve when fitted?

<p>The centre should project about one and a half times the length of the point from the sleeve.</p> Signup and view all the answers

What should be done if the centre does not run true when tested?

<p>Remove and check the inside of the sleeve and spindle for damage, clean, and reassemble.</p> Signup and view all the answers

Why should oil not be applied to the centre or sleeve during assembly?

<p>Oil prevents the centre from holding properly in the taper.</p> Signup and view all the answers

What is the first step in truing a soft headstock centre?

<p>Use a corner of a smooth file to check if the centre is soft enough to machine.</p> Signup and view all the answers

What angle should the compound rest be set to when truing the centre?

<p>Set the compound rest to 30 degrees to the lathe centre line.</p> Signup and view all the answers

What should be done to remove the sharp point produced on the centre?

<p>Use a smooth file to remove the sharp point.</p> Signup and view all the answers

How should the headstock centre and sleeve be removed without causing damage?

<p>Knock it out using a bar with a soft end placed in the rear end of the headstock spindle.</p> Signup and view all the answers

What is the primary function of a lathe carrier in work holding?

<p>The lathe carrier drives the work to be turned between centres by clamping onto it.</p> Signup and view all the answers

How should the size of a lathe carrier be selected in relation to the work?

<p>The carrier should be proportional to the work, fitting clearly over it without causing imbalance.</p> Signup and view all the answers

What is required to ensure a secure grip when fitting a carrier to the work?

<p>The clamping screw must be tightened firmly, possibly using a scrap piece of metal to protect the finished surface.</p> Signup and view all the answers

What is the difference between plain centres and live centres in a tailstock?

<p>Plain centres are hardened and do not rotate with the work, while live centres run on bearings and rotate with it.</p> Signup and view all the answers

What maintenance requirement is not needed for live centres compared to plain centres?

<p>Live centres do not require lubrication between the centre and the work.</p> Signup and view all the answers

Why is a small flat sometimes filed on the work when using a lathe carrier?

<p>A small flat is filed to provide a positive drive for the clamping screw, ensuring a secure fit.</p> Signup and view all the answers

What is the purpose of pipe centres in lathe work holding?

<p>Pipe centres are used to support work with a large bore and can have cones attached for better fit.</p> Signup and view all the answers

What could happen if excessive pressure is applied to a live centre?

<p>Excessive pressure can cause the bearings within the live centre to overheat and become damaged.</p> Signup and view all the answers

What does a travelling steady primarily prevent during machining?

<p>It prevents long slender work from springing away from the cutting tool.</p> Signup and view all the answers

How are the pads of a travelling steady positioned in relation to the work?

<p>One pad is situated behind the work and the other on top, positioned 90 degrees apart.</p> Signup and view all the answers

What issue is indicated if the work is found to be barrel-shaped after turning with a travelling steady?

<p>It indicates that the pads were not adjusted close enough to the work.</p> Signup and view all the answers

What is the primary purpose of a fixed steady in lathe operations?

<p>The fixed steady supports long slender work held between centres or one end of long work in a chuck.</p> Signup and view all the answers

What is a common method to adjust the bearing pads on both types of steadies?

<p>Each pad is adjusted by means of a screw thread and can be locked in position.</p> Signup and view all the answers

How should the pads of a travelling steady be set before taking a cut?

<p>The pads should be adjusted to lightly touch the trued surface of the work.</p> Signup and view all the answers

Where is the fixed steady mounted on a lathe?

<p>The fixed steady is bolted directly onto the top of the lathe bed.</p> Signup and view all the answers

What maintenance should be performed while the cut is taking place with a travelling steady?

<p>The surface between the work and the pads should be lubricated continually.</p> Signup and view all the answers

Study Notes

Bachelor of Science in Technology Management

  • Course: TechM 215 - Manufacturing Processes for Metals
  • Semester: 1st Semester 2021-2022
  • Topic: Lathe Machine Accessories

Intended Learning Outcomes

  • Identify and state the function of each accessory
  • Set up each lathe machine accessory
  • Observe the highest standards of safety

Topics

  • Head Stock Accessories
  • Lathe Carrier
  • Tailstock Centers
  • Steady Rest

Head Stock Accessories

  • Types of Spindle Noses: Threaded Spindle, Taper and Locking Pin, Cam Lock, Bolted
  • Threaded Spindle: Many older lathes use threaded spindles; accessories are screwed directly onto the spindle; the fit of the thread holds the accessory in place; a shoulder prevents the accessory from moving.
  • Taper and Locking Ring: Located on a tapered spindle; a threaded locking ring is used to hold the accessory firmly in the taper; a "C" type spanner is used to tighten and loosen the locking ring.
  • Cam Lock: The headstock spindle has holes for cam lock studs; when tightened, the accessory sits firmly on a short taper and against a flange.
  • Bolted: The accessory is bolted to a flange on the spindle; studs protrude from the accessory's rear face; a short taper ensures central location (of the accessory); a key is used for driving force.
  • Mounting Accessories: Never use power to mount or remove accessories from threaded spindles; switch off the power to the driving motor before fitting accessories to the spindle; clean the spindle and the mating parts to ensure accurate location; avoid chips, dirt, etc which prevent the accessories from running true; any chips embedded into the locating surface will cause permanent damage. A wooden cradle block should be placed between the accessory and the lathe bed to support the accessory and protect the lathe bed from damage. Remove accessories by reversing the fitting procedure.

Types of Accessories

  • Drive Plate: Used to drive work set up between centres; the plate rotates the work; a lathe carrier connects the work to the plate.
  • Face Plate: Used to hold and drive work that cannot be held between centres or in a chuck. Slots allow for bolting the work in place; counterbalances are required for large work mounted off-center.
  • Chucks: Work holding devices; grip work of various sizes and shapes; adjustable jaws; common types include three-jaw self-centering chuck and four-jaw independent chuck.
  • Headstock Centre: The headstock spindle is bored out to a standard taper to receive a headstock centre; on lathes with large spindle bores, a sleeve is required to reduce the size of the taper; the included angle point of the centre (60 degrees) locates in a mating centre hole drilled at the end of the work; the centre rotates with the work, therefore must run perfectly true for accuracy.

Collet Chuck

  • Speedy and accurate centering is necessary for production shops
  • The collet chuck is used for holding bar stock.
  • The outer portion of the collet is tapered

Drill Chuck

  • Used for drilling, reaming, and tapping operations.
  • Held in the sleeve of the tailstock or spindle of the headstock.
  • Contains key-operated centering jaws for holding the tool

Mandrels

  • Used to hold hollow/drilled work pieces.
  • Types include Plain, Collar, Special, Step, Cone, Expansion, and Gang Mandrels.

Lathe Carrier

  • Work to be turned between centers is driven by a clamp attached to the end of the work.
  • The clamp, called a carrier, has a leg or tail that locates against the pin of the driving plate fitted to the lathe spindle.
  • Bent trail carriers engage into a slot in the drive plate.

Tailstock Center

  • Held in the tapered bore of the tailstock spindle.
  • Supports the right-hand end of work to be turned between centers.
  • Types include Plain, Live, and Pipe Centers

Steady Rest

  • Attachments used to support long or slender work.
  • Prevent work from being bent or deflected by the cutting tool.
  • Types include Travelling and Fixed Steadies

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Description

Test your knowledge about the functions and mechanisms of lathe machine accessories. This quiz covers topics such as threaded spindles, cam locks, and different types of chucks used in lathe operations. Understand crucial concepts that ensure safe and effective use of lathe machines.

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