16 Questions
What is the purpose of the vacuum-sealed die during the extrusion process?
To prevent the hollow pipe from collapsing
What two factors are used to mix the pellets and produce the correct mixture?
Temperature and speed
What are the three methods used to mold and bend the extruded pipe into the correct shape?
Heat, air, and water
What material is added to the chair during the assembly process to give it its robust shape and eloquent feel?
Foam
What material is placed in the joints to remove any gaps?
Silicon
Which of the following is NOT one of the stages of production mentioned in the text?
Polishing
What is the purpose of a jig in the production process?
They are molds of specific stock codes
What is the role of the Trimmer?
Removes excess foam from joints and plastic from the bottom
What are the stages of production
Extruder, Cutting & Bending, Drilling & Pre-Assembly, Assembly, Finishing, Upholstery, & Quality Control
A finisher will inspect product by hand and wipe down with a wet rag. A Quality Control inspector will review the chair, scan it and pass it through to the Upholstery department
True
The upholstery department takes the finished frame and adds the fabric components. The fabric and foam are then cut for the chair. The Seat Press department then upholsters the fabric, board and foam
True
The drilling department is responsible for adding the appropriate pre-drill template to the product. This template includes drilling instruction for the legs, rails, and backs of the chairs
True
The final stage of production is QC, which is known as ____ _____.
Quality Control
Kwalu Training | PRODUCTION P3 Answers The final stage of production is QC, which is known as ____ _____. This is where we ensure our quality standards are met. Once the product has been approved by QC, it passes to the ____ department. (pg. 13) Quality Control Shipping The shipping department sends out notices to Inside Sales to prep the order for transit. Orders that are listed as "Waiting on Confirmations" are ones that are complete and ready to ship. (pg. 14) True or False TRUE Once approval has been provided by Sales, the Shipping department sends the order to "Pre-Loading". Next, the order is prepared to load on a trailer and released into transit. (pg 15) True or False TRUE The Shipping department then lists the program as "Shipping". Orders that are listed as "Order Shipping Today" are the ones that they have received approval for. They will ship out once the truck has been filled. (pg. 16) True or False TRUE Within the Barcode Icon, the Description section includes details such as: (1) Shipping Instructions and (2) Option Codes. So, what does option (27) stand for?
Metal Knock In Glide with Teflon Cap
If Program PR is listed as "50-Not Started", this means pipe has not been extruded
True
Once the pipe is produced, it is tagged with a ____ number based on the scheduled program
Job
Test your knowledge of the stages of production in Kwalu. Identify which stage is not mentioned and understand the factors used to mix pellets correctly. Learn about the purpose of a vacuum-sealed die during the extrusion process.
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