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Questions and Answers

[Blank] is the aerodynamic force caused by air flowing over an aerofoil.

Lift

[Blank] is a force opposing thrust, resulting from airflow disruption over an aerofoil.

Drag

[Blank] is a forward-acting force that propels an aircraft, stemming from the mass of air accelerated rearwards.

Thrust

The total ______ of a blade results from combining lift, drag, thrust, and torque vectors in propeller dynamics.

<p>Reaction</p> Signup and view all the answers

The ______ ______ is the angle between the chord line, which is an imaginary line drawn through the blade, and the plane of rotation.

<p>Blade, Angle</p> Signup and view all the answers

For a Sensenich propeller designated M74DMS5-2-60, the '74' component indicates the propeller ______ is 74 inches.

<p>Diameter</p> Signup and view all the answers

For a Sensenich propeller designated M74DMS5-2-60, the '-60' component designates the ______ of the propeller is 60 inches at the 75% station

<p>Pitch</p> Signup and view all the answers

The angle between the chord line and angle of relative wind/airflow is termed the angle of ______.

<p>Attack</p> Signup and view all the answers

[Blank] ______ helps ensure every section of the blade produces equal thrust, from hub to tip, by adjusting blade angles.

<p>Blade, Twist</p> Signup and view all the answers

[Blank] is the distance a propeller moves forward in one revolution.

<p>Pitch</p> Signup and view all the answers

[Blank] is the difference between geometric pitch and effective pitch in propeller dynamics.

<p>Slip</p> Signup and view all the answers

The effect where the torque from an anti-clockwise propeller affects aircraft, tending to roll it clockwise, is known as ______ ______.

<p>Propeller Torque</p> Signup and view all the answers

A rotating body resists changes to its plane of rotation, straight and level flight resists turns, known as a ______ effect.

<p>Gyroscopic</p> Signup and view all the answers

[Blank] ______ correct a rotation effect over the aircraft fin with a rotational speed as the propeller.

<p>Propeller Slipstream</p> Signup and view all the answers

[Blank]-rotating propellers cancel torque; have straight high-speed air over the fin, bettering control.

<p>Contra</p> Signup and view all the answers

[Blank] force tends throw rotating blades away from the propeller hub.

<p>Centrifugal</p> Signup and view all the answers

[Blank] Twisting Moment (CTM) spins propeller blades fine on variable propellers.

<p>Centrifugal</p> Signup and view all the answers

A device known as ATM, or Aerodynamic Twisting ______ tries to move propeller blades to a coarser blade angle

<p>Moment</p> Signup and view all the answers

[Blank] bending force is a force which bends forward and pulls aircraft.

<p>Thrust</p> Signup and view all the answers

The blade face experiences tension, so the propeller must resists ______ which increases proportionally with rpm

<p>Stress</p> Signup and view all the answers

Increasing rotational velocity is maintained to a constant forward velocity, then the angle of ______ is increased

<p>attack</p> Signup and view all the answers

When a blade tip reaches sonic speed, losing performance through vibrations caused by wave and approaching sound speed, larger propellers can be caused by ______ waves

<p>Shock</p> Signup and view all the answers

[Blank] vibrations involve engine pulses, creating standing waves in the blade and leading to metal fatigue and structural failure.

<p>Mechanical</p> Signup and view all the answers

[Blank] are designed to restore the round of the blade shank to an aerofoil, which is usually either clamped/ bonded, and restore air flow.

<p>Cuffs</p> Signup and view all the answers

[Blank] is the term for layering and gluing timber for propellers, placed in the kiln and carefully controlled.

<p>Laminating</p> Signup and view all the answers

[Blank] protects wood propellers in take-off/taxi, secured along leading-edge/tip metal, allowing drain that can be made from different materials.

<p>Sheathing</p> Signup and view all the answers

[Blank] directs designed distributing/stress metals more evenly into the surface to improve fatigue strength.

<p>Peening</p> Signup and view all the answers

Fiber Resin, Kevlar, Carbon and Boron construction material allows it to do what to form profile to resist distortion.

<p>shell</p> Signup and view all the answers

[Blank] shafts, are a thick Engine Circular bolt attached using standard bolts.

<p>Flanged</p> Signup and view all the answers

[Blank] shafts incorporates a spline, typically found on turbo prop.

<p>Splined</p> Signup and view all the answers

[Blank] is a pitch described to be the blade angle constant and feather controlled multi- engines.

<p>Feathering</p> Signup and view all the answers

[Blank] is the reverse function is managed via throated/guarded throttles & low-stop/hydraulics are added in modern props.

<p>Reversing</p> Signup and view all the answers

NTS, known as a sensing the device in gear that senses torque / feather, if the action of the blades are ______ to original.

<p>negative</p> Signup and view all the answers

[Blank] system prevents propeller windmilling when feathered in flight, decreases run-down after parking.

<p>Brakes</p> Signup and view all the answers

[Blank] System is critical of proper RPM, used to help FADEC determine parameters

<p>Torqumeter</p> Signup and view all the answers

[Blank], the propeller must be able to absorb available / reciprocate turbine.

<p>Power</p> Signup and view all the answers

[Blank] are normally added to reduce drag and prevent the dome and barrel

<p>Spinner</p> Signup and view all the answers

Control in pitch can come electrically, for light aircraft which can be up to little 25 h.p known as a ______

<p>Toggle</p> Signup and view all the answers

In the overspeed position the flywheel move against, thus increase blade to reach ______ is the action of a govonor.

<p>coarse</p> Signup and view all the answers

A double govonor system senses engine, which is ______, controlling oil and pressure.

<p>Hyromatic</p> Signup and view all the answers

Typically, the ______ have CTM/ pressure is dumped which aids a Feathering propeller in it's proper operation

<p>Multengines</p> Signup and view all the answers

[Blank] is a feature that stops overspeeding issues with blades, to trigger fuel amounts and speed

<p>FADEC</p> Signup and view all the answers

The shape of an aircraft wing that increases airflow velocity over its surface is called an ______.

<p>aerofoil</p> Signup and view all the answers

[Blank] is a force opposing thrust, caused by the disruption or impact of airflow over, or onto, an aerofoil.

<p>Drag</p> Signup and view all the answers

[Blank] is the reaction to the mass of air being accelerated rearwards, felt on the blade face, and forming the basis of momentum theory for propellers.

<p>Thrust</p> Signup and view all the answers

Plotting the vectors for lift/drag and thrust/torque will help derive the total ______.

<p>reaction</p> Signup and view all the answers

The angle between the ______ line and the plane of rotation is known as the blade angle.

<p>chord</p> Signup and view all the answers

The angle between the chord line, and the angle of relative wind/airflow, is termed the angle of ______.

<p>attack</p> Signup and view all the answers

To ensure all sections of the propeller blade produce equal thrust, the blade is manufactured with a gradual ______ from hub to tip.

<p>twist</p> Signup and view all the answers

[Blank] is the distance moved forward by the propeller in one revolution; This can vary with different blade angles on variable pitch propellers.

<p>Pitch</p> Signup and view all the answers

[Blank] is defined as the difference between geometric pitch and effective pitch.

<p>Slip</p> Signup and view all the answers

If a propeller is being driven anti-clockwise, the ______ that is being developed to drive the propeller has an effect on the aircraft structure.

<p>torque</p> Signup and view all the answers

A rotating propeller will impart a rotational motion to the ______ in the same direction as the propeller.

<p>slipstream</p> Signup and view all the answers

[Blank] force is a force that tends to throw the rotating propeller blades away from the propeller hub.

<p>Centrifugal</p> Signup and view all the answers

[Blank] Twisting Moment (CTM) is a force which tends to rotate propeller blades toward a fine blade angle on variable pitch propellers.

<p>Centrifugal</p> Signup and view all the answers

[Blank] Twisting Moment (ATM) is a force that tries to move the propeller blades to a coarser blade angle.

<p>Aerodynamic</p> Signup and view all the answers

[Blank] bending force is a resultant force from the load that air resistance (drag) places on the blades.

<p>Torque</p> Signup and view all the answers

[Blank] bending force is a force that bends the blades forward as the aircraft is pulled through the air.

<p>Thrust</p> Signup and view all the answers

Varying the propeller angle of attack outside its designed parameters will lower the ______ of that blade and therefore the propeller as a unit.

<p>efficiency</p> Signup and view all the answers

The final force that is exerted on a spinning propeller is blade ______.

<p>vibration</p> Signup and view all the answers

To allow propellers to absorb the enormous power that engines can develop, larger ______ were made.

<p>propellers</p> Signup and view all the answers

Propeller blade ______ are designed to restore the round section of the blade shank to an aerofoil shape and thereby increase airflow to the engine.

<p>cuffs</p> Signup and view all the answers

To protect wooden propeller blades, a metal shield is secured around the tip and along the leading edge; This metal shield is known as either leading-edge tipping or leading-edge ______.

<p>sheating</p> Signup and view all the answers

[Blank] is used to add extra protection to alloy blades, this process provides a hard coating which is corrosion resistant.

<p>Anodising</p> Signup and view all the answers

[Blank] are usually made of special plastic resins, these resins are reinforced with fibers or filaments composed of glass, Kevlar, carbon or boron.

<p>Composites</p> Signup and view all the answers

The ______ shank is the cylindrical part of the blade near the blade root and is usually thick for strength.

<p>blade</p> Signup and view all the answers

[Blank] propellers are conventionally mounted in front of the engine powerplant.

<p>Tractor</p> Signup and view all the answers

[Blank]-rotating propellers are two separate propellers mounted in line on two concentric shafts which rotate in opposite directions.

<p>Contra</p> Signup and view all the answers

In a Beech Roby aircraft, rotating a handle rotates a pinion drive gear which meshes with a large driven gear that is around the engine ______.

<p>crankshaft</p> Signup and view all the answers

When a loss of engine power occurs in an auto feather system, the ______ pressure switch closes and, after a set interval of time, the time-delay unit completes the circuit, energising the feather control.

<p>torque</p> Signup and view all the answers

Variable-pitch applications, a removable ______ is fitted into a forging (taper bore) at the center of the blade butt to allow for the blades to turn on when blade angle changes occur.

<p>bushing</p> Signup and view all the answers

Altering the blade angle changes the load on the propeller, which allows the selected engine ______ to be maintained by the governor.

<p>rpm</p> Signup and view all the answers

[Blank] permits the blades to be altered to a negative value during operation, so the propeller produces negative thrust acting as break.

<p>Reversing</p> Signup and view all the answers

The ______-position propeller, or bracket-type propeller, is the most basic design which is not dependent upon an engine-driven governor.

<p>two</p> Signup and view all the answers

The function to limit the speed of the propeller is as follows, the FADEC software adjusts the propeller blade angle through the ______ to control the propeller speed.

<p>PCU</p> Signup and view all the answers

A ______ acting governor is used to direct oil to or from the actuating piston of a single-action propeller hub since oil is acting only on one side of the piston.

<p>single</p> Signup and view all the answers

To initiate feather to the basic hydromatic propeller, it is necessary only to depress the feather ______.

<p>button</p> Signup and view all the answers

The purpose of adding a governor to a propeller is to maintain constant propeller ______.

<p>speed</p> Signup and view all the answers

The basic hydromatic propeller that separated into two chambers, the outboard chamber receives ______ oil pressure constantly and move blades to pitch.

<p>engine</p> Signup and view all the answers

When installing a constant-speed, reversing propeller used the same basic to flanged-shaft propellers; however, the addition of the ______ tube.

<p>beta</p> Signup and view all the answers

To unfeather the propeller, the pilot must depress the feather, and high-pressure oil is then ported to the outboard side of the piston and bringing the blades to the angle.

<p>button</p> Signup and view all the answers

[Blank] is any system which prevents the formation of ice on the propeller by employing a fluid that mixes with moisture on the propeller.

<p>Anti-icing</p> Signup and view all the answers

The shape of an aircraft wing or propeller is designed to increase the ______ of the airflow over its cambered surface.

<p>velocity</p> Signup and view all the answers

The angle between the chord line and the plane of rotation, usually measured in degrees, is termed the ______.

<p>blade angle</p> Signup and view all the answers

For best results, the angle of attack should be 2° to 4º , it is within this angle of attack that the incoming air is ______, then allowed to expand as it leaves the trailing edge of the blade, resulting in thrust.

<p>compressed</p> Signup and view all the answers

[Blank] is the distance a propeller advances forward through a solid medium in one revolution.

<p>Geometric pitch</p> Signup and view all the answers

[Blank] is the distance a propeller actually advances forward in one revolution due to moving through air

<p>Effective pitch</p> Signup and view all the answers

The second propeller straightens the ______ of the first, causes a straight high-speed flow of air over the fin and improves control.

<p>slipstream</p> Signup and view all the answers

[Blank] is a force which tends to rotate propeller blades toward a fine blade angle on variable pitch propellers

<p>Centrifugal Twisting Moment</p> Signup and view all the answers

[Blank] is a force that tries to move the propeller blades to a coarser blade angle.

<p>Aerodynamic Twisting Movement</p> Signup and view all the answers

[Blank] bending force is a resultant force from there load the air resistance places on the blades

<p>Torque</p> Signup and view all the answers

The blade ______ is the cylindrical part of the blade near the blade root. It is usually thick for strength and contributes little or nothing to thrust.

<p>shank</p> Signup and view all the answers

The earliest propellers fitted to aircraft were constructed of ______.

<p>timber</p> Signup and view all the answers

[Blank] is used to add extra protection to alloy blades and provides a hard coating which is corrosion resistant, waterproof, and airtight.

<p>Anodising</p> Signup and view all the answers

Two unidirectional Kevlar ______ are placed between the camber and the thrust face surfaces of the shell to resist flexing and buckling.

<p>shear webs</p> Signup and view all the answers

A ______ propeller is one whose blade angle cannot be changed.

<p>fixed-pitch</p> Signup and view all the answers

[Blank] propellers are those conventionally mounted in front of the engine powerplant and 'pull' the aircraft through the air.

<p>Tractor</p> Signup and view all the answers

The purpose of adding a ______ to a propeller is to maintain constant propeller speed

<p>governor</p> Signup and view all the answers

A ______ coupling is designed to decouple the reduction gearbox from the power section should the NTS system fail to limit negative torque

<p>safety</p> Signup and view all the answers

[Blank] is the process of moving the propeller blades until they are approximately parallel to the direction of flight to stop the engine from windmilling after the engine is shut down in flight.

<p>Feathering</p> Signup and view all the answers

[Blank] is when the propeller blade angle is altered to a negative value during operation, so the propeller will produce negative thrust, acting as a brake and thereby reducing aircraft landing roll

<p>Reversing</p> Signup and view all the answers

Flashcards

What is Lift?

Aerodynamic force produced by air flowing over an aerofoil.

What is Drag?

Force opposing thrust, caused by the disruption of airflow.

What is Thrust?

Forward-acting force by accelerating air rearwards.

What is Blade Angle?

Angle between the chord line and the plane of rotation.

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What is Angle of Attack?

Angle between the chord line and relative wind/airflow.

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What is Blade Twist?

Twist along propeller blade to produce equal thrust.

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What is Pitch?

Distance moved forward by propeller in one revolution.

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What is Propeller Slip?

Difference between geometric and effective ptich.

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What is Propeller Torque?

Torque developed to drive the propeller.

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What is Gyroscopic Effect?

Rotating propeller resists plane of rotation changes.

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What is Propellor Slipstream?

Motion imparted to slipstream in the propeller's direction.

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What is Contra-Rotating Effect?

Cancels torque, straightens slipstream for improved control.

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What is Centrifugal Force?

Force that tends to throw rotating blades from hub.

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What is Centrifugal Twisting Moment (CTM)?

Force that rotates blades towards fine angle.

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What is Aerodynamic Twisting Moment (ATM)?

Force that moves blades to a coarser angle.

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What is Torque Bending Force?

Bends blades opposite to the rotation direction.

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What is Thrust force?

Bends blades forward as aircraft is pulled through air.

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What is Force Coupling?

Stress with coupling of centrifugal force and thrust.

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What is Rotational Velocity?

Varies thrust of a fixed-pitch propeller

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What is Aircraft Velocity?

Varies thrust of a fixed-pitch propeller

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What is Blade Tip speed?

Larger propellers become inefficient.

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What is Blade Vibration?

Produces thrust and blade vibration occurs.

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What is the Propeller Leading Edge?

The thick edge that first meets air

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What is the Trailing Edge?

Rear edge where camber and thrust face join.

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What is the Propeller Blade Back?

Curved face of propeller aerofoil.

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What is the Propeller Blade Face?

Flat side where thrust is felt.

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What is the Chord Line?

Imaginary line used to find propeller blade angles.

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What is the Blade Stations?

Distance out from hub centre.

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What is the Hub assembly?

Attaches propeller to engine, supports blades.

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What is the Blade Root/Butt?

Part of propeller blade which fits in the hub.

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What is the Blade Shank?

Cylindrical part near blade root

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What is Blade?

Aerofoil part of the propeller.

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What is the Blade Tip?

Farthest point from hub assembly.

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What is the Cuff?

Restore round blade shank to an aerofoil.

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What are Wooden Propellers?

Wood propellers are made from wood, strengthened with varnish.

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What is Leading-Edge Seating?

Metal shield secured to leading edge.

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What are Metallic Propellers?

Made mainly from aluminium alloy.

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What is Annodising Propellors?

Protects aluminium alloy blades.

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What is Shot Peening?

Distributes stress evenly in surface.

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What are Composite Propellers?

Uses special plastic resins reinforced with fibres.

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What is a Tractor Propeller?

Mounted in front of powerplant to pull the air.

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What is a Pusher propeller?

Mounted behind the engine to push air.

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What is a Fixed Pitch Propeller?

Has an unchangeable blade angle.

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What is a Ground-Adjustable Propeller?

Pitch altered only when propeller is stopped.

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What is a Controllable-Pitch Propeller??

Blade angle changed while propeller rotates..

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What is a Constant-Speed Propeller?

Select engine/prop speed and the system maintains it.

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What are Contra-Rotating Propellers//

Mounted in line on 2 concentric shafts, rotating oppositely.

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What are Counter-Rotating Propellers?

Propellers on each engine turn in opposite directions.

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Feathering?

Multi Engine aircraft, allows to maintain single engine performance with allignment parallel.

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Reversing?

Thrust directed forward.

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Study Notes

Knowledge Levels

  • Basic knowledge for categories A, B1 and B2 is indicated by knowledge level indicators (1, 2, or 3).
  • Category C applicants must meet either the category B1 or B2 basic knowledge levels.

Level 1 Knowledge

  • Objectives include familiarity with basic elements, simple subject descriptions, and use of typical terms.

Level 2 Knowledge

  • Level 2 requires general knowledge and application ability.
  • Objectives include understanding theoretical fundamentals, giving general descriptions with examples, using mathematical formulae, reading sketches/drawings/schematics, and applying knowledge practically.

Level 3 Knowledge

  • This level involves detailed knowledge, logical combination, and comprehensive application.
  • Objectives include knowing the theory and interrelationships, giving detailed descriptions with specific examples, understanding/using math formulae, preparing sketches/drawings/schematics, using manufacturer's instructions, and interpreting/applying corrective actions.

Propeller Fundamentals I (17.1)

  • Blade element theory, blade angles, angle of attack, rotational speed, and propeller slip are covered.

Propeller Forces

  • Lift stems from air flowing over an airfoil that increases velocity and decreases pressure to generate lift.

Drag

  • Drag is the force opposing thrust, caused by airflow disruption over an aerofoil.

Thrust

  • Thrust is a forward-acting force stemming from accelerating air rearwards.
  • Newton's Third Law of Motion describes it.
  • Momentum, which is core to momentum theory for propellers, is a product of mass and velocity.

Total Reaction

  • Total blade reaction is the resultant of lift/drag and thrust/torque forces.
  • Deriving total reaction is possible by plotting the vectors for lift/drag, thrust/torque.
  • The propeller has the concurrent action of forces, and is a rotating wing.
  • Increased rotational speed raises these forces equally.
  • Rotational speed has restrictions to avoid blade tip speeds exceeding sound speed.

Effects on Propeller Thrust

  • Blade angle refers to the angle between the chord line and plane of rotation, typically measured in degrees.
  • A reference measuring point is necessary as the blade angle decreases from the root to the tip of the blade.
  • Measurements are taken with reference to a datum point, which is at 75% of the radius.
  • In a Sensenich propeller M74DMS5-2-60, '74' indicates the propeller diameter is 74 in. and '-60' means the pitch is 60 in. at the 75% station.
  • Angle of attack refers to the angle between the chord line and relative wind/airflow.
  • Best results occur at 2° to 4° angle of attack.
  • Thrust comes from compressing incoming air and expanding it out of the blade's trailing edge.
  • Forward motion (TAS) and propeller rotational speed (rpm) are two airflows that combine to determine angle of attack.

Blade Twist

  • Blade twist can be described as, distance from the hub correlates to the speed of the section of the blade. Thus, if the tip speed is the speed of sound, no thrust is produce at the tip.
  • Gradual blade twist equalizes thrust along the propeller.
  • A gradual twist ensures a consistent 2° to 4° angle of attack.

Pitch

  • Pitch is the propeller's forward movement per revolution.
  • Pitch is variable on variable pitch propellers.

Propeller Slip

  • Propeller slip is defined as the difference between geometric pitch and effective pitch.
  • Geometric pitch is a propeller’s calculated forward movement in a solid medium per revolution.
  • Effective pitch is a propeller’s actual forward movement in air per revolution.
  • For a 75% to 85% efficient propeller, slip represents a 15 in. or 30% of efficiency loss on a propeller with a 50 in. geometric pitch that only moves forward 35 in.

Propeller Fundamentals II (17.1)

  • Aerodynamic, centrifugal, thrust forces, torque, airflow, and vibration are the primary concepts of this section.

Effects on Aircraft Stability

  • If the propeller is driven anticlockwise, it will create torque that rolls an aircraft clockwise.

Propeller Gyroscopic Effect and Slipstream

  • Gyroscopic effect is a spinning bicycle wheel tilting at 90° to intended direction.
  • This is relevant in that propeller rotation resists changes in its plane of rotation.
  • With straight, horizontal flight, the propeller resists turns.
  • If a change occurs, the plane of rotation shifts at 90° to the applied force's location.
  • Propeller slipstream imparts rotational motion to the slipstream, affecting the aircraft's fin.
  • Airflows move rearward with a rotation motion and has ad adverse effect on the fin.

Contra-Rotating Effect

  • This eliminates torque, slipstream, and gyroscopic effect.
  • It straightens slipstream of the first propeller, causing faster airflow over the fin.
  • Propeller torque cancels with opposite rotations, neutralizing the gyroscopic effect.

Forces Acting on a Propeller

  • Centrifugal force throws blades away from the hub.
  • CTM rotates blades toward finer angle.
  • ATM moves blades towards coarser angle.
  • There are also bending forces as well as thrust and drag.

Centrifugal Force

  • Throw the blades away from the hub.
  • Force can measure in the thousands of newtons.

Centrifugal Twisting Moment

  • CTM rotates propeller blades toward a finer angle on variable pitch models.
  • Mass is located in front of axis, aligning with rotation plane.
  • CTM is consistently stronger than ATM
  • Additionally used by propeller manufacturers to alter blade angle from coarse to fine.

Force Accentuation

  • An increase in revolutions per minute multiplies both ATM and CTM (torsional stresses).

Aerodynamic Twisting Moment

  • ATM moves blades toward coarser angle.
  • Center pressure is in front of rotational axis, located at chord line's midpoint which tends to cause blade angle increase
  • It assists in feathering models in some propellers.

Bending Forces

  • Bending forces are divided into torque bending force (caused by drag) and thrust bending force (caused by thrust).

Torque Bending Force

  • Is resistance from air.
  • It bends blades opposite to the direction of rotation.

Thrust Bending Force

  • Force causes blades to bend forward.
  • Is exerted by thrust that propels the aircraft forward.

Force Coupling

  • This is the coupling of centri force and thrust create stress which are greater.
  • Blade face has exposure to tension from centri as well as bending.
  • Simple defects can cause repercussions, and propellers are designed to reduce repercussions, these stresses increase with proportionaly with rpm.

Propeller Angle of Attack

  • The angle between the airflow angle/relative wind and the chord line.
  • To have good results it should stay between 2deg - 4deg.

Propeller Construction I (17.2)

  • This section addresses wooden, composite, and metallic propeller construction, materials, blade parts (station, face, shank, back, etc.)

Construction Materials

  • Propeller blades are made of wood, steel, aluminum alloy, or composite (non-metallic fiber)..
  • Regardless of the material, all propellers have common designs.

Leading and Trailing Edges

  • Leading Edge: Where the propeller meets the air first when rotating.
  • Trailing Edge: Point where blade's camber and thrust faces join.

Blade Back

  • Round and shaped.

Blade Face

  • Flat side.
  • Thrust produced by the blade is felt at the blade face.

Chord Line

  • The chord line is a straight, imaginary line from the centre of the leading edge to the centre of the trailing edge.

Blade Stations

  • Assists maintenance personal in locating positions on the blade by using designated distances measured from the center of the hub.
  • Are measured in six-inch intervals.

Hub Assembly

  • Provides a solid attaching points. Divided into forward and rear halves for variable pitch propellers.

Root (Blade Butt)

  • The round blade root, also known as the blade butt, is the part of the propeller blade which fits into the propeller hub.

Blade Shank

  • Cylindrical part of the blade near the root.
  • It is typically thick for strength, and contributes little to thrust.

Blade

  • This is the aerofoil part of the propeller that converts torque into thrust.

Tip

  • The propellers tip as the portion of the blade farthest to he hub assembly.
  • Commonly the last 6inches of the blade is refered to as the tip.

Cuff

  • The job of propeller cuffs is to restore shape to the blade and create increased airglow .
  • Materials used for the cuffs include metal, wood, and plastic
  • Typically clamped and bonded to the blade itself.

Wooden Propellers

  • Earliest type of fitted propeller.
  • Several layers of hardwood glued with quality wood glue.

Laminating

  • Timber must be seasoned hardwood, free from imperfections like holes, knots and decay.
  • Timber layers are then glued.
  • The propeller is placed in a kiln with controlled settings for a prescribed time.

Varnishing

  • This is done to combat swelling, shrinking, and warping.
  • It serves to prevent rapid moisture changes.

Leading-Edge Sheathing

  • A metal shield can safeguard the propeller from small rocks. Known as leading edge tipping.
  • This allows moisture to drain away and consist of terneplates, brass, monel, and stainless steal.

Metallic Propellers

  • Steel propellers have their use mainly antique and transport aircraft. They Can be solid units, though traditionally of hollow construction
  • Are traditionally forged and machined, with steel sheets attached to it, then the hollow space is filled with foam to absorb vibration and maintain a rigid structure.
  • Aluminum alloy, these are a bit lighter. An example is Duralumin.

Anodising

  • It provides:
    • Corrosion resistance.
    • Airtightness
    • waterproof resistance
  • This is common on alloy blades.

Shot Peening

  • Is a finishing treatment to make the blade durable. Gouges and nicks lead to stress cracking.
  • The process involves throwing beds or balls of steel on the blades surface.
  • Steel blades get this treatment.
  • Beads and balls can be made of steel, or glass.

Metal Propeller Construction

  • Shot peened areas are the focus for this construction.

Composite Propellers

  • Use plastic resins with reinforcing glasses of kelvar, carbon, and boron.
  • One way is to use one of the materials listed above and shape it around an aluminium-alloy spar with foam placed in the leading and trailing edges of the propeller.
  • A second method is to use a composite material shell to form the blade profile, into which a foam core is placed to resist distortion.

Fibre-Reinforced Plastic (FRP) Moulding

  • The FRP consists of a laminated Kelvar shell.
  • Kelvar offers some benefit.
  • Sheer webs are unidirectional Kevlar to resist buckling and flexing.
  • Foam filling resists distortion.
  • composite windings.

Propeller Construction II (17.2)

  • This section addresses propeller types (fixed, controllable, constant speed) and installations as well as factors for propeller selection and spinner installations.

Propeller Mounting and Installation Requirements

  • Critical to safety.

Types of Propeller Mounting Installations

  • There are generally tapered, flanged, and splined installations.
  • Smaller engines mount to flange.

Tapered Shaft

  • Used on engines with lower horsepower.
  • Interface surfaces provide the primary transfer of power to the propeller.

Flanged Shaft

  • This has circular flange upfront, with circle of holes and bolts.

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