JSQC Standard Guidelines for Management

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Questions and Answers

What is the primary assertion made about quality in the context of manufacturing and service provision?

  • Quality is best achieved by inspecting finished products.
  • Quality is dependent solely on customer feedback.
  • Quality should focus mainly on employee training.
  • Quality comes from establishing and following a process. (correct)

What is the main challenge addressed by Daily Management in organizations?

  • Insufficient training for frontline employees.
  • Ineffective marketing strategies impacting sales.
  • Unclear processes or non-compliance with established standards. (correct)
  • Lack of customer engagement in product development.

In what way does Daily Management impact an organization?

  • It significantly affects the profitability of the organization. (correct)
  • It solely focuses on external market competitiveness.
  • It replaces the need for product innovation.
  • It improves employee satisfaction without enhancing productivity.

Which job units should apply Daily Management according to the guidelines?

<p>All types of organizations, including those with varying job functions. (C)</p> Signup and view all the answers

Which chapter discusses the fundamental aspects of Daily Management?

<p>Chapter 4 (A)</p> Signup and view all the answers

Who should be involved in promoting Daily Management within an organization?

<p>Senior management and all employees. (B)</p> Signup and view all the answers

What aspect of Daily Management is discussed in Chapter 6?

<p>The role of senior management in Daily Management. (A)</p> Signup and view all the answers

What does the Standard recommend regarding Daily Management?

<p>It should be one of the major activities of Quality Management. (C)</p> Signup and view all the answers

What should be done when one or more points exceed the control limits?

<p>Consider assignable causes and take action (D)</p> Signup and view all the answers

What is required for a statistical control chart to function effectively?

<p>Data that follows a specific statistical distribution (A)</p> Signup and view all the answers

What does Daily Management encompass?

<p>Establishment of processes and systems for stability (C)</p> Signup and view all the answers

How is autonomous management related to Daily Management?

<p>It allows for responsible and self-sustaining management (C)</p> Signup and view all the answers

What is the primary purpose of the SDCA cycle in Daily Management?

<p>To practice maintenance-plus-enhancement (A)</p> Signup and view all the answers

What happens when the system established does not adhere to the agreed standards?

<p>Abnormalities should be addressed promptly (D)</p> Signup and view all the answers

How does Daily Management benefit quality-related activities?

<p>By ensuring a stable level to meet demands (C)</p> Signup and view all the answers

Why are assignable causes ignored when points are within control limits?

<p>The process is considered to be in control (B)</p> Signup and view all the answers

What is a primary benefit of standardization in an organization?

<p>It enables interchangeability of products. (A)</p> Signup and view all the answers

Which issue arises from having too many standards?

<p>Increased complexity in decision-making. (B)</p> Signup and view all the answers

What should be done to overcome the difficulty of standards being difficult to follow?

<p>Thoroughly implement education and training. (C)</p> Signup and view all the answers

What can be done to ensure abnormalities are detected in the workplace?

<p>Apply methods to let the standards be kept. (D)</p> Signup and view all the answers

How can organizations achieve more effectively and efficiently meeting customer needs?

<p>By creating standards with technical rationale. (A)</p> Signup and view all the answers

What is a suggested response to abnormalities in standards?

<p>Analyze the abnormality from the viewpoint of standardization. (C)</p> Signup and view all the answers

Which of the following is NOT a point to overcome the difficulties related to jobs that are difficult to standardize?

<p>Increase the number of standards indefinitely. (A)</p> Signup and view all the answers

What approach can help in quickly sharing abnormality information throughout the workplace?

<p>Utilize quick communication methods. (B)</p> Signup and view all the answers

What is the main function of a control point in process management?

<p>To serve as a rating scale for managing objectives (C)</p> Signup and view all the answers

Which statement best describes a check point?

<p>Items monitored to prevent process abnormalities and identify causes (B)</p> Signup and view all the answers

How is control level defined in the context of process management?

<p>The stable condition displaying specific values or ranges (B)</p> Signup and view all the answers

What constitutes a process abnormality?

<p>A deviation from the controlled condition of a process (D)</p> Signup and view all the answers

What does the term nonconformance refer to?

<p>A product or process failing to meet specified requirements (C)</p> Signup and view all the answers

What is the purpose of immediate remedy?

<p>To mitigate further losses from nonconformance or abnormalities (B)</p> Signup and view all the answers

Recurrence prevention is focused on which aspect of process management?

<p>Preventing the same cause from leading to future issues (A)</p> Signup and view all the answers

In process flow, how are inputs and outputs related?

<p>Outputs may serve as inputs for multiple subsequent steps (D)</p> Signup and view all the answers

What is the recommended frequency for data collection if abnormalities may occur daily?

<p>Once a day (D)</p> Signup and view all the answers

What impact does a shorter interval of data collection have on detecting abnormalities?

<p>Increases the possibility of detection (D)</p> Signup and view all the answers

What is a key benefit of using statistical control charts in managing processes?

<p>They help visually assess the occurrence of abnormalities (C)</p> Signup and view all the answers

Which device is mentioned as effective for immediate detection of abnormalities?

<p>ANDON (B)</p> Signup and view all the answers

What should be included in the organizational summary of selected control points?

<p>List of control points and their data collection frequency (C)</p> Signup and view all the answers

Why is it important to display the statistical control chart in noticeable places?

<p>To ensure everyone recognizes the occurrence of abnormalities (C)</p> Signup and view all the answers

Who is responsible for determining whether measures taken are effective against abnormality?

<p>The person responsible for judgement of abnormality (A)</p> Signup and view all the answers

What type of control points should be included in the QC Process Chart?

<p>Both policy and daily management points (B)</p> Signup and view all the answers

What is the difference between common causes and assignable causes?

<p>Assignable causes require immediate investigation while common causes do not. (A)</p> Signup and view all the answers

What is a process abnormality?

<p>Deviation from stability caused by assignable causes. (B)</p> Signup and view all the answers

What criteria should be considered when determining control levels?

<p>Abnormality impacts and man-hours needed for investigations. (C)</p> Signup and view all the answers

Which of the following is NOT a characteristic of control points?

<p>All measurable factors in a process should be considered as control points. (B)</p> Signup and view all the answers

What recommendation is made for determining control limits?

<p>Employing statistical methods like control charts after eliminating obvious abnormalities. (D)</p> Signup and view all the answers

How should control levels be set aside from undesirable aspects?

<p>They should also highlight areas of improvement for desirable outcomes. (C)</p> Signup and view all the answers

What factors should be considered when assessing changes in control levels?

<p>Changes in the product type and environmental conditions. (D)</p> Signup and view all the answers

What is a recommended action when encountering defectives in the process?

<p>Investigate the causes even if defectives are minimal. (B)</p> Signup and view all the answers

Flashcards

Daily Management

A methodology for ensuring processes achieve planned performance in organizations.

Quality Management

Establishing and following processes to deliver quality products/services.

Process

A series of actions that lead to a planned result.

Organizational Management

Managing all tasks and activities within an organization.

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Profitability

The ability of an organization to generate profit.

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Senior Management

Leaders responsible for overall organization success.

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Process Implementation

Putting defined processes into practice within an organization.

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JSQC Recommendations

Guidelines provided by an organization on Daily Management.

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Control Point

Items used to measure if an objective is met.

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Check Point

Monitored characteristics to stop problems.

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Control Level

Process value in a stable, planned state.

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Process abnormality

Process not under control.

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Nonconformance

Product/service/process not meeting standards.

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Immediate Remedy

Quick fixes to prevent further losses.

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Recurrence Prevention

Actions to stop issues from coming back.

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Process Flow

Connected steps to create a planned outcome.

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Statistical Control Chart

A method used to establish a stable process through repeated procedures.

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Assignable Causes

Factors that cause a process to deviate from the norm, requiring corrective action.

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Control Limits

Statistical boundaries on acceptable process variation in a chart.

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SDCA Cycle

A cycle for maintenance-plus-enhancement, involving Study, Define, Change, Act.

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Daily Management

Activities ensuring process stability, including statistical control and autonomous management.

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Autonomous Management

Self-sustaining management by job units/persons in charge.

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Process Stability

Consistency and predictability of a process' performance.

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Statistical Distribution

A mathematical description of possible values and probabilities for a set of values.

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Standardization

Establishing agreed-upon methods for consistent, effective work in an organization.

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Standard

A predefined method, guideline, or specification that ensures consistency and efficiency in work.

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Standardization's impact on efficiency

Standardization improves efficiency in large organizations by preventing inconsistent methods and decreasing variations in results.

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Data Collection Interval

The frequency of checking control points (e.g., daily, weekly, monthly).

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Standardization's interchangeability

Standardization allows products or results to be used interchangeably across different locations or time periods without adjustment.

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Abnormality Frequency

How often problems occur in a process.

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Control Chart

A graph that shows how a process's control points change over time.

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Standardization and communication

Standardization streamlines communication by reducing the need for constant adjustments and decisions.

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Standardization and meeting customer needs

Standardization ensures products and services effectively and efficiently meet customers' needs by creating standards with a technical basis.

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Control Point Selection

Choosing key points in a process to watch for issues.

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Abnormality Detection

Noting when a process is not performing as expected.

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Step S (standardization) difficulties

Difficulties in standardizing jobs arise from complex or too many standards, making them difficult to follow & implement.

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Step D (detecting deviation) difficulties

Difficulties in detecting and resolving abnormalities in a standardized process, like failing to notice abnormalities or identify causes of deviations from standards.

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Control Point List

A document that details critical process checkpoints.

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Visual Management

Using graphs, colors, or other cues to highlight process issues.

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Responsibility Clarification

Clearly assigning who's in charge of fixing process problems.

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Assignable Cause

A specific reason for a process deviation that can be identified and eliminated. Examples include changes in raw materials or faulty equipment.

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Control Point

A key characteristic of a process used to monitor its performance and detect abnormalities.

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Control Level

The normal range of performance for a control point, based on its expected behavior.

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Control Limit

Boundary values for the process data determined from statistical data. Signals abnormality when data goes outside.

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Process Abnormality

Deviation from normal process behavior due to assignable causes.

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Common Cause

A cause of process variation that's inherent in the system, with no identifiable source.

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Statistical Control Chart

A tool used in statistical process control for monitoring a process over time by plotting data points.

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Specification Value

The desired level of a process characteristic based on quality standards or customer needs.

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Study Notes

JSQC Standard: Guidelines for Daily Management

  • Standard established: 2013.05.22
  • Published by: The Japanese Society for Quality Control
  • Standard number: JSQC-Std 32-001 (E) : 2013

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