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Questions and Answers
A belt drive system requires a heavy capacity belt. What is the smallest pulley diameter that should be used?
A belt drive system requires a heavy capacity belt. What is the smallest pulley diameter that should be used?
- 125 mm
- 56 mm
- 80 mm (correct)
- 40 mm
If a light capacity belt with a thickness of 1.5 mm is selected for a drive system, what would be a recommendable pulley width that is not available?
If a light capacity belt with a thickness of 1.5 mm is selected for a drive system, what would be a recommendable pulley width that is not available?
- 10 mm
- 45 mm (correct)
- 35 mm
- 50 mm
An engineer is designing a belt drive system using a medium capacity belt. They want to use the smallest possible pulley diameter according to the provided data. What minimum diameter should they choose?
An engineer is designing a belt drive system using a medium capacity belt. They want to use the smallest possible pulley diameter according to the provided data. What minimum diameter should they choose?
- 25 mm
- 16 mm
- 40 mm (correct)
- 56 mm
A belt drive system is being designed with a required inside length of 1100 mm. Which belt cross-sections could be used?
A belt drive system is being designed with a required inside length of 1100 mm. Which belt cross-sections could be used?
A designer needs a belt with an inside length as close as possible to 2100 mm. If only listed belt lengths are available, what is the closest inside length they can select?
A designer needs a belt with an inside length as close as possible to 2100 mm. If only listed belt lengths are available, what is the closest inside length they can select?
For a medium capacity belt system requiring a pulley, which has the smallest recommended diameter possible, what belt width should be considered?
For a medium capacity belt system requiring a pulley, which has the smallest recommended diameter possible, what belt width should be considered?
An application requires a very short belt. What is the shortest inside length available for a light capacity belt?
An application requires a very short belt. What is the shortest inside length available for a light capacity belt?
A system using pulleys with a diameter of 70 mm requires a belt. Based on the data, which belt type(s) could you select?
A system using pulleys with a diameter of 70 mm requires a belt. Based on the data, which belt type(s) could you select?
A flat belt drive system has a large pulley with a diameter of 60 cm and a small pulley with a diameter of 20 cm. If the center distance between the pulleys is 100 cm, what is the approximate arc of contact on the smaller pulley, in degrees?
A flat belt drive system has a large pulley with a diameter of 60 cm and a small pulley with a diameter of 20 cm. If the center distance between the pulleys is 100 cm, what is the approximate arc of contact on the smaller pulley, in degrees?
Which of the following is required to calculate the length of the arc of contact?
Which of the following is required to calculate the length of the arc of contact?
In a flat belt drive system, if the diameter of the pulley is doubled and the angle of contact is halved, what is the effect on the length of the arc?
In a flat belt drive system, if the diameter of the pulley is doubled and the angle of contact is halved, what is the effect on the length of the arc?
If the diameter of a pulley is 230 mm and the angle subtended by the arc of belt contact is 115 degrees, calculate the length of the arc.
If the diameter of a pulley is 230 mm and the angle subtended by the arc of belt contact is 115 degrees, calculate the length of the arc.
When should a correction for the arc of contact be considered in flat belt drive calculations?
When should a correction for the arc of contact be considered in flat belt drive calculations?
According to Table 13, what diameter of bolt is typically used with a plate size of '3 small'?
According to Table 13, what diameter of bolt is typically used with a plate size of '3 small'?
For a belt width of 400 mm, which plate size and bolt diameter is recommended according to Table 13?
For a belt width of 400 mm, which plate size and bolt diameter is recommended according to Table 13?
What is the primary reason for enclosing a belt drive with covers?
What is the primary reason for enclosing a belt drive with covers?
What aspects of belt drives should be inspected on a periodic basis, according to the provided information?
What aspects of belt drives should be inspected on a periodic basis, according to the provided information?
According to the example calculation, if a small pulley has a diameter of 150 mm and rotates at 1500 rpm, what is the approximate belt speed?
According to the example calculation, if a small pulley has a diameter of 150 mm and rotates at 1500 rpm, what is the approximate belt speed?
In the example of flat rubber belt drive selection, what type of motor is assumed?
In the example of flat rubber belt drive selection, what type of motor is assumed?
In the provided example calculation, which parameter does 'NS' represent in the belt speed formula?
In the provided example calculation, which parameter does 'NS' represent in the belt speed formula?
In a crossed belt system, how does increasing the distance between the centers of the pulleys (C) affect the required belt length (L), assuming all other variables remain constant?
In a crossed belt system, how does increasing the distance between the centers of the pulleys (C) affect the required belt length (L), assuming all other variables remain constant?
A belt drive system has a large pulley diameter ($D_L$) of 200 mm and a small pulley diameter ($D_S$) of 100 mm. If the available standard belt length ($L_S$) is 1500 mm, which formula would you use to calculate center distance?
A belt drive system has a large pulley diameter ($D_L$) of 200 mm and a small pulley diameter ($D_S$) of 100 mm. If the available standard belt length ($L_S$) is 1500 mm, which formula would you use to calculate center distance?
Based on the 'Example of flat rubber belt drive selection,' what belt type is suggested for a pulley diameter of 127 mm and a belt speed of approximately 688 m/min?
Based on the 'Example of flat rubber belt drive selection,' what belt type is suggested for a pulley diameter of 127 mm and a belt speed of approximately 688 m/min?
When designing a belt drive with more than two pulleys, which method is most accurate for determining the required belt length?
When designing a belt drive with more than two pulleys, which method is most accurate for determining the required belt length?
In a belt drive system, if you need to increase the power transmission without changing the pulley diameters or the belt material, which of the following adjustments would be most effective according to the content?
In a belt drive system, if you need to increase the power transmission without changing the pulley diameters or the belt material, which of the following adjustments would be most effective according to the content?
Given a standard belt length ($L_s$), a large pulley diameter ($D_L$), and a small pulley diameter ($D_S$), what does the variable 'b' represent in equation 2?
Given a standard belt length ($L_s$), a large pulley diameter ($D_L$), and a small pulley diameter ($D_S$), what does the variable 'b' represent in equation 2?
Which of the following arrangements of flat belts is acceptable for use in agricultural machinery?
Which of the following arrangements of flat belts is acceptable for use in agricultural machinery?
A flat belt drive system has a driver pulley rotating at 1200 rpm with a diameter of 150 mm. What calculation determines the belt speed?
A flat belt drive system has a driver pulley rotating at 1200 rpm with a diameter of 150 mm. What calculation determines the belt speed?
In selecting a flat belt for a grain harvester operating in a humid environment, which material property is most critical?
In selecting a flat belt for a grain harvester operating in a humid environment, which material property is most critical?
What is the primary advantage of using rubberized fabric in flat belts for agricultural machinery?
What is the primary advantage of using rubberized fabric in flat belts for agricultural machinery?
What force would necessitate using a flat belt drive instead of a V-belt or synchronous belt?
What force would necessitate using a flat belt drive instead of a V-belt or synchronous belt?
If a flat belt system exhibits excessive slippage, what adjustment addresses this issue, assuming proper belt tension?
If a flat belt system exhibits excessive slippage, what adjustment addresses this issue, assuming proper belt tension?
In a flat belt system operating under heavy load, the belt stretches beyond its elastic limit. What is the most likely consequence of this scenario?
In a flat belt system operating under heavy load, the belt stretches beyond its elastic limit. What is the most likely consequence of this scenario?
Compared to a traditional flat belt made of rubberized fabric, what advantage does a flat belt reinforced with nylon cords offer?
Compared to a traditional flat belt made of rubberized fabric, what advantage does a flat belt reinforced with nylon cords offer?
According to Table 10, what is the 'F' dimension of a flat pulley when 'A' is 305 mm and 'B' is 203 mm?
According to Table 10, what is the 'F' dimension of a flat pulley when 'A' is 305 mm and 'B' is 203 mm?
A flat pulley has dimension 'A' of 457 mm and dimension 'B' of 305 mm. Referring to Table 10, what is its 'H' dimension?
A flat pulley has dimension 'A' of 457 mm and dimension 'B' of 305 mm. Referring to Table 10, what is its 'H' dimension?
If a flat pulley has dimensions 'A' = 254 mm and 'B' = 152 mm, what are the corresponding 'C' and 'G' dimensions according to Table 10?
If a flat pulley has dimensions 'A' = 254 mm and 'B' = 152 mm, what are the corresponding 'C' and 'G' dimensions according to Table 10?
What is one potential benefit of using larger pulley diameters in belt drives?
What is one potential benefit of using larger pulley diameters in belt drives?
What 'E' dimension corresponds to pulley dimensions 'A' = 508 mm and 'B' = 305 mm, as per Table 10?
What 'E' dimension corresponds to pulley dimensions 'A' = 508 mm and 'B' = 305 mm, as per Table 10?
A designer aims to minimize bearing loads in a belt drive system. According to section 6.5, which pulley diameter should they choose?
A designer aims to minimize bearing loads in a belt drive system. According to section 6.5, which pulley diameter should they choose?
Based on Table 10, which combination of 'A' and 'B' dimensions results in an 'F' dimension of 32 mm?
Based on Table 10, which combination of 'A' and 'B' dimensions results in an 'F' dimension of 32 mm?
A pulley has 'A' dimension of 356 mm and a 'B' dimension of 203 mm. What are the 'C', 'E', and 'H' dimensions for this pulley according to Table 10?
A pulley has 'A' dimension of 356 mm and a 'B' dimension of 203 mm. What are the 'C', 'E', and 'H' dimensions for this pulley according to Table 10?
Which of the following 'A' dimensions corresponds to the largest 'G' dimension provided in Table 10?
Which of the following 'A' dimensions corresponds to the largest 'G' dimension provided in Table 10?
Considering both the table and section 6.5, what is the most reasonable approach when selecting a pulley with a specific 'A' dimension if minimizing bearing load is the primary concern?
Considering both the table and section 6.5, what is the most reasonable approach when selecting a pulley with a specific 'A' dimension if minimizing bearing load is the primary concern?
Flashcards
Flat Belt
Flat Belt
Belts that transmit rotary motion and power between two shafts, lying flat on the pulley face.
Flat Belt Pulley
Flat Belt Pulley
A wheel with a flat or crowned face used to transmit motion and power using flat belts.
Flat Belt Drive
Flat Belt Drive
Power transmission device using flat belts to transmit power and motion between two shafts with flat pulleys.
Pulley Diameter
Pulley Diameter
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Belt Length
Belt Length
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Speed Ratio
Speed Ratio
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Belt Speed
Belt Speed
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Rubberized Fabric Belts
Rubberized Fabric Belts
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Minimum Pulley Diameter
Minimum Pulley Diameter
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Recommended Pulley Diameter
Recommended Pulley Diameter
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Light Capacity Belt
Light Capacity Belt
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Medium Capacity Belt
Medium Capacity Belt
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Heavy Capacity Belt
Heavy Capacity Belt
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Belt Cross-Section
Belt Cross-Section
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Belt Thickness
Belt Thickness
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Belt Width
Belt Width
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Center Distance (C)
Center Distance (C)
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Belt Length Formula (Open Belts)
Belt Length Formula (Open Belts)
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Belt Length Formula (Crossed Belts)
Belt Length Formula (Crossed Belts)
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Ls
Ls
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Belt Length (Multiple Pulleys)
Belt Length (Multiple Pulleys)
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Flat Pulley
Flat Pulley
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Larger Pulley Benefits
Larger Pulley Benefits
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Pulley Size Impact
Pulley Size Impact
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PAES 302:2000 Table
PAES 302:2000 Table
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Pulley Diameter (A)
Pulley Diameter (A)
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Pulley Width (B)
Pulley Width (B)
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Pulley Thickness (C)
Pulley Thickness (C)
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Shaft Diameter (D)
Shaft Diameter (D)
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Hub Length (E)
Hub Length (E)
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Belt Extension (F)
Belt Extension (F)
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Arc Length Formula Variables
Arc Length Formula Variables
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Arc Length Formula
Arc Length Formula
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What is 'A' in arc length?
What is 'A' in arc length?
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Arc of Contact Correction
Arc of Contact Correction
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Arc of Contact Formula
Arc of Contact Formula
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Drive Enclosure
Drive Enclosure
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Drive Inspection
Drive Inspection
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Proper Belt Markings
Proper Belt Markings
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Proper Keys
Proper Keys
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Given Parameters
Given Parameters
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Belt Speed Formula
Belt Speed Formula
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Appropriate Belt Selection
Appropriate Belt Selection
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Plate Size Determination
Plate Size Determination
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Study Notes
- The Philippine Agricultural Engineering Standard PAES 302:2000 focuses on engineering materials, specifically flat belts and pulleys for agricultural machines and their specifications and applications.
- The formulation of this standard was initiated by the Agricultural Machinery Testing and Evaluation Center (AMTEC).
- The project was entitled "Enhancing the Implementation of AFMA Through Improved Agricultural Engineering Standards."
- Funding was provided by the Bureau of Agricultural Research (BAR) of the Department of Agriculture (DA).
- The standard was reviewed by the Technical Committee for Study 2 and presented to the Philippine Society of Agricultural Engineers (PSAE).
- Public hearings were conducted by the National Agriculture and Fisheries Council (NAFC) to gather comments for finalization.
- Formulated in accordance with PNS 01:Part 4:1998, regarding rules for structure and drafting of Philippine National Standards
- It provides specifications and proper applications of drives while using flat belts.
Scope of Standard
- Establishes specifications
- Provides technical information for the proper application of flat belts and pulleys.
Application
- Flat belts are suited for use where center distances between pulleys are fairly long.
- They offer flexibility and the ability to transmit power in quarter twist and crossed drives.
Definitions
- Flat belts: Belts that efficiently transmit rotary motion between two shafts.
- Flat belt pulley: A wheel featuring a flat or crowned face, essential for transmitting motion and power using flat belts.
- Flat belt drive: A power transmission device designed to transmit power and motion between two shafts, utilizing flat belts and pulleys.
- Pulley diameter: Refers to the outside diameter of the pulley.
- Belt length: Denotes the stretched-out length of the belt.
- Speed ratio: Defined as the ratio of angular velocities of pulleys, without accounting for slip or creep
- Belt speed: The linear speed of the belt, calculated from the product of the driver pulley's RPM, its diameter, and pi.
Flat Belts
- Dimensions are designated by width (W) and thickness (t).
- Materials commonly include rubberized cord, fabric, and reinforced nylon cords.
- Belts can be spliced for desired loop size or manufactured as a continuous loop.
- They can be arranged in layers or plies.
Rubberized Fabric
- Made from fabric or cord, and is impregnated and bound using vulcanized rubber compounds
- High tensile strength
- Strength to hold metal fasteners
- Resistance to deterioration by moisture
- Suited for environments exposed to weather or steam.
Rubber Belts
- Table 1 specifies power ratings in watts per millimeter of belt width.
- Ratings depend on the ply number and the types of rubber used.
- Table 2 specifies minimum recommended diameters.
- Table 3 specifies the minimum and maximum number of plies.
Nylon Cord Belts
- These are endless belts made with single-ply high tensile cords.
- They are oil and heat resistant.
- Their thin dimension allows them to be in smaller pulleys and with high-speed drives.
- Tables 4, 5, and 6 provide power ratings for light, medium, and high capacity nylon cord belts.
- Tables 7 and 8 provide standard widths and lengths of flat cord belts.
Markings
- Type of belt and its width is marked on the belt.
- For endless nylon cord belts, length is also indicated.
- Manufacturer's name and/or trademark is included.
- Information is marked on packaging too, including the manufacturer’s address.
Flat-Pulleys
- Dimensions of Pulleys: Dimensions of pulleys are designated in the provided figure.
Classification and designation of Pulleys
- Pulleys are classified into solid and split, by construction, and into crown and level.
- Symbols include Sd for solid, St for split, C for crown, and L for level.
Materials for Pulleys
- Flat pulleys are usually made of cast iron or fabricated steel.
Specifications
- Pulley face width, B, should be nominally the same as the belts they are to carry.
- Allowances should be made to ensure the belt stays in the pulley.
- Minimum pulley diameters for rubber belts are in Table 2.
Allowances for Pulley Width
- Are provided in the text's Table 9
Crowning on Pulleys
- Helps belts center themselves on pulleys.
- A crowning amount (h) of one percent of the pulley width is the usual figure.
Dimensions of Pulleys
- Are detailed in Table 10.
Pulley Diameters
- Larger diameters result in lower bearing loads and allow for smaller, less expensive belt cross-sections.
- The largest possible pulley, allowed by space limitations, reduces required effective belt pull or friction force.
- Rubber belt diameters should conform to Table 2.
Specifications on Recommended Pulleys' Diameters
- Is in the text's Table 7
Engraved or Embossed Information on Pulleys
- Classification of pulley
- Diameter and width of the pulley
- Manufacturer's name and/or trademark
Marked on Packaging of pulley
- Classification of pulley
- Diameter and width of the pulley
- Manufacturer's name, trademark, and address
Belt Selection Details
- The type of rubber belt and ply number can be determined using Table 2, given the belt speed and pulley diameter.
- The appropriate cross-section for nylon cord belts is determined using the belt selection chart shown in Figure 2.
Belt Length Calculation Details
- Equation to approximate the belt length for a two-pulley drive is provided
- For endless belts, calculating the center distance formula is provided
- Approximate belt length formula is provided for crossed belts
Correction for Arc of Contact
- Correction for arc of contact for small pulley is determined from Table 11.
- The arc of contact is given by an approximate formula in the text.
Service Factors
- Detailed in the text's Table 12
Connectors
- Table 13 specifies plate sizes and bolt diameters for belts with bolted plate fasteners
Safety Measures
- Enclosing the drive with covers is recommended.
- Periodic drive inspection for tightness of belts, keys, and setscrews should be performed.
- Belts should have proper markings.
- Keys should meet PAES 304:2000 specifications.
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