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Questions and Answers

A belt drive system requires a heavy capacity belt. What is the smallest pulley diameter that should be used?

  • 125 mm
  • 56 mm
  • 80 mm (correct)
  • 40 mm

If a light capacity belt with a thickness of 1.5 mm is selected for a drive system, what would be a recommendable pulley width that is not available?

  • 10 mm
  • 45 mm (correct)
  • 35 mm
  • 50 mm

An engineer is designing a belt drive system using a medium capacity belt. They want to use the smallest possible pulley diameter according to the provided data. What minimum diameter should they choose?

  • 25 mm
  • 16 mm
  • 40 mm (correct)
  • 56 mm

A belt drive system is being designed with a required inside length of 1100 mm. Which belt cross-sections could be used?

<p>Light, medium, or heavy capacity (C)</p> Signup and view all the answers

A designer needs a belt with an inside length as close as possible to 2100 mm. If only listed belt lengths are available, what is the closest inside length they can select?

<p>2240 mm (C)</p> Signup and view all the answers

For a medium capacity belt system requiring a pulley, which has the smallest recommended diameter possible, what belt width should be considered?

<p>20 mm (C)</p> Signup and view all the answers

An application requires a very short belt. What is the shortest inside length available for a light capacity belt?

<p>200 mm (A)</p> Signup and view all the answers

A system using pulleys with a diameter of 70 mm requires a belt. Based on the data, which belt type(s) could you select?

<p>Medium capacity only (D)</p> Signup and view all the answers

A flat belt drive system has a large pulley with a diameter of 60 cm and a small pulley with a diameter of 20 cm. If the center distance between the pulleys is 100 cm, what is the approximate arc of contact on the smaller pulley, in degrees?

<p>156 (B)</p> Signup and view all the answers

Which of the following is required to calculate the length of the arc of contact?

<p>Pulley diameter and angle of contact (B)</p> Signup and view all the answers

In a flat belt drive system, if the diameter of the pulley is doubled and the angle of contact is halved, what is the effect on the length of the arc?

<p>The arc length remains the same. (D)</p> Signup and view all the answers

If the diameter of a pulley is 230 mm and the angle subtended by the arc of belt contact is 115 degrees, calculate the length of the arc.

<p>230 mm (A)</p> Signup and view all the answers

When should a correction for the arc of contact be considered in flat belt drive calculations?

<p>Especially for the smaller pulley in the system (D)</p> Signup and view all the answers

According to Table 13, what diameter of bolt is typically used with a plate size of '3 small'?

<p>10 mm (A)</p> Signup and view all the answers

For a belt width of 400 mm, which plate size and bolt diameter is recommended according to Table 13?

<p>Size 3 small with 10 mm bolt (C)</p> Signup and view all the answers

What is the primary reason for enclosing a belt drive with covers?

<p>To prevent foreign materials from contacting the drive and for safety. (D)</p> Signup and view all the answers

What aspects of belt drives should be inspected on a periodic basis, according to the provided information?

<p>The tightness of the belts, keys and setscrews, and the condition of the belt. (A)</p> Signup and view all the answers

According to the example calculation, if a small pulley has a diameter of 150 mm and rotates at 1500 rpm, what is the approximate belt speed?

<p>706.86 m/min (A)</p> Signup and view all the answers

In the example of flat rubber belt drive selection, what type of motor is assumed?

<p>A normal-torque squirrel-cage AC motor. (A)</p> Signup and view all the answers

In the provided example calculation, which parameter does 'NS' represent in the belt speed formula?

<p>The speed of the small pulley in revolutions per minute (rpm). (D)</p> Signup and view all the answers

In a crossed belt system, how does increasing the distance between the centers of the pulleys (C) affect the required belt length (L), assuming all other variables remain constant?

<p>L increases linearly with C. (B)</p> Signup and view all the answers

A belt drive system has a large pulley diameter ($D_L$) of 200 mm and a small pulley diameter ($D_S$) of 100 mm. If the available standard belt length ($L_S$) is 1500 mm, which formula would you use to calculate center distance?

<p>$C = (b + \sqrt{b^2 - 32(D_L - D_S)}) / 16$, where $b = 4L_S - 6.28(D_L + D_S)$ (C)</p> Signup and view all the answers

Based on the 'Example of flat rubber belt drive selection,' what belt type is suggested for a pulley diameter of 127 mm and a belt speed of approximately 688 m/min?

<p>A 3 ply, Fabric belt (D)</p> Signup and view all the answers

When designing a belt drive with more than two pulleys, which method is most accurate for determining the required belt length?

<p>Graphically laying out the pulleys to scale and summing the tangent and arc lengths. (D)</p> Signup and view all the answers

In a belt drive system, if you need to increase the power transmission without changing the pulley diameters or the belt material, which of the following adjustments would be most effective according to the content?

<p>Increase the center distance between the pulleys to a practical extent and select a longer belt. (A)</p> Signup and view all the answers

Given a standard belt length ($L_s$), a large pulley diameter ($D_L$), and a small pulley diameter ($D_S$), what does the variable 'b' represent in equation 2?

<p>A term that incorporates the belt length and pulley diameters to calculate center distance. (C)</p> Signup and view all the answers

Which of the following arrangements of flat belts is acceptable for use in agricultural machinery?

<p>Belts spliced to the desired loop size or made as a continuous loop. (D)</p> Signup and view all the answers

A flat belt drive system has a driver pulley rotating at 1200 rpm with a diameter of 150 mm. What calculation determines the belt speed?

<p>Multiply the rpm by the diameter and $\pi$ (pi). (A)</p> Signup and view all the answers

In selecting a flat belt for a grain harvester operating in a humid environment, which material property is most critical?

<p>Resistance to moisture (C)</p> Signup and view all the answers

What is the primary advantage of using rubberized fabric in flat belts for agricultural machinery?

<p>High tensile strength and resistance to moisture (A)</p> Signup and view all the answers

What force would necessitate using a flat belt drive instead of a V-belt or synchronous belt?

<p>Power transmission over fairly long center distances. (B)</p> Signup and view all the answers

If a flat belt system exhibits excessive slippage, what adjustment addresses this issue, assuming proper belt tension?

<p>Apply a specialized belt dressing to enhance friction. (B)</p> Signup and view all the answers

In a flat belt system operating under heavy load, the belt stretches beyond its elastic limit. What is the most likely consequence of this scenario?

<p>Permanent deformation and potential belt failure. (C)</p> Signup and view all the answers

Compared to a traditional flat belt made of rubberized fabric, what advantage does a flat belt reinforced with nylon cords offer?

<p>Increased tensile strength and reduced stretching under load. (B)</p> Signup and view all the answers

According to Table 10, what is the 'F' dimension of a flat pulley when 'A' is 305 mm and 'B' is 203 mm?

<p>13 mm (A)</p> Signup and view all the answers

A flat pulley has dimension 'A' of 457 mm and dimension 'B' of 305 mm. Referring to Table 10, what is its 'H' dimension?

<p>22 mm (A)</p> Signup and view all the answers

If a flat pulley has dimensions 'A' = 254 mm and 'B' = 152 mm, what are the corresponding 'C' and 'G' dimensions according to Table 10?

<p>'C' = 4 mm, 'G' = 89 mm (C)</p> Signup and view all the answers

What is one potential benefit of using larger pulley diameters in belt drives?

<p>The ability to use smaller and less expensive belt cross-sections (A)</p> Signup and view all the answers

What 'E' dimension corresponds to pulley dimensions 'A' = 508 mm and 'B' = 305 mm, as per Table 10?

<p>41 mm (D)</p> Signup and view all the answers

A designer aims to minimize bearing loads in a belt drive system. According to section 6.5, which pulley diameter should they choose?

<p>The largest possible diameter (B)</p> Signup and view all the answers

Based on Table 10, which combination of 'A' and 'B' dimensions results in an 'F' dimension of 32 mm?

<p>'A' = 457 mm, 'B' = 508 mm (A)</p> Signup and view all the answers

A pulley has 'A' dimension of 356 mm and a 'B' dimension of 203 mm. What are the 'C', 'E', and 'H' dimensions for this pulley according to Table 10?

<p>'C' = 5 mm, 'E' = 33 mm, 'H' = 127 mm (B)</p> Signup and view all the answers

Which of the following 'A' dimensions corresponds to the largest 'G' dimension provided in Table 10?

<p>559 mm (C)</p> Signup and view all the answers

Considering both the table and section 6.5, what is the most reasonable approach when selecting a pulley with a specific 'A' dimension if minimizing bearing load is the primary concern?

<p>Choose the pulley with the largest 'B' dimension for that 'A' value to potentially allow for smaller belt cross-sections (A)</p> Signup and view all the answers

Flashcards

Flat Belt

Belts that transmit rotary motion and power between two shafts, lying flat on the pulley face.

Flat Belt Pulley

A wheel with a flat or crowned face used to transmit motion and power using flat belts.

Flat Belt Drive

Power transmission device using flat belts to transmit power and motion between two shafts with flat pulleys.

Pulley Diameter

The outside diameter of the pulley.

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Belt Length

The length of the belt when stretched out.

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Speed Ratio

The ratio of the angular velocities of the pulleys, not accounting for slip.

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Belt Speed

The linear speed of the belt, calculated using the driver pulley's RPM, diameter, and pi.

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Rubberized Fabric Belts

Flat belts made of fabric or cord, bound by vulcanized rubber compounds.

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Minimum Pulley Diameter

The minimum pulley diameter is the smallest allowable diameter for a pulley based on the belt's cross-section and thickness, ensuring proper belt flexibility and preventing premature failure.

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Recommended Pulley Diameter

Recommended pulley diameter offers optimal belt performance and longevity, balancing space constraints with operational efficiency.

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Light Capacity Belt

A light-capacity belt is for applications with lighter loads and lower power transmission requirements.

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Medium Capacity Belt

A medium-capacity belt suits applications with moderate loads and power transmission needs.

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Heavy Capacity Belt

Heavy-capacity belts are for applications that demand high strength and power transmission.

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Belt Cross-Section

Belt cross-section describes the shape and dimensions of the belt, influencing its load-carrying capacity and flexibility.

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Belt Thickness

Belt thickness impacts flexibility and the minimum allowable pulley diameter. Thicker belts require larger pulleys to prevent stress.

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Belt Width

Belt width relates to the amount of force the belt can handle.

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Center Distance (C)

Distance between pulley centers in a belt drive system.

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Belt Length Formula (Open Belts)

Relates belt length to pulley diameters and center distance for open belts.

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Belt Length Formula (Crossed Belts)

Relates belt length to pulley diameters and center distance; applies to crossed belts.

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Ls

Available standard length of the belt.

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Belt Length (Multiple Pulleys)

Sum of tangents and connecting arcs around pulleys.

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Flat Pulley

A flat, circular component used in belt drive systems to transmit power between shafts.

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Larger Pulley Benefits

Using larger pulley diameters reduces the stress on the bearings supporting the pulleys.

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Pulley Size Impact

Choosing larger pulleys allows for the use of smaller and more cost-effective belt sizes.

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PAES 302:2000 Table

The table provides specific measurements (in mm) for various flat pulleys based on standard PAES 302:2000.

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Pulley Diameter (A)

A dimension in the table representing the overall diameter of the flat pulley.

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Pulley Width (B)

A dimension in the table potentially related to the pulley's face width or belt contact area.

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Pulley Thickness (C)

A dimension related to the thickness of the pulley material at a specific point.

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Shaft Diameter (D)

A dimension likely indicating the size of a bore or opening for shaft mounting.

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Hub Length (E)

A dimension possibly representing a hub length or a feature related to pulley mounting.

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Belt Extension (F)

A dimension that specifies how far a belt extends from the pulley.

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Arc Length Formula Variables

Length of an arc is calculated using pulley diameter and contact angle.

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Arc Length Formula

Length of arc = (Diameter × Angle) / 115

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What is 'A' in arc length?

The angle (in degrees) that the belt wraps around the pulley.

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Arc of Contact Correction

Used to adjust for the contact area on smaller pulleys.

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Arc of Contact Formula

Arc Contact = 180 - (60 * (Large Pulley - Small Pulley) / Center Distance)

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Drive Enclosure

Recommends enclosing drives to prevent foreign materials from entering and enhance safety.

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Drive Inspection

Regular checks for tightness and condition of belts, keys, and setscrews.

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Proper Belt Markings

Using belts that have the correct and visible markings for identification and proper use.

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Proper Keys

Using the correct keys as specified in PAES 304:2000 for secure connections.

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Given Parameters

Motor speed is 1,725 rpm and the pulley diameter is 127 mm. The power transmitted at the given rpm is 2,983 W. The arc of contact is 160°.

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Belt Speed Formula

The speed at which the belt travels, is approximated as: V = (Ï€ x Ds x Ns) / 1,000. Where Ds=diameter of small pulley, Ns=rpm of small pulley.

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Appropriate Belt Selection

For the given pulley diameter and approximated belt speed from the example provide in this document, A.3.1 suggests a 3 ply, Fabric belt.

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Plate Size Determination

Determines bolt plate size for belt fasteners based on belt width.

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Study Notes

  • The Philippine Agricultural Engineering Standard PAES 302:2000 focuses on engineering materials, specifically flat belts and pulleys for agricultural machines and their specifications and applications.
  • The formulation of this standard was initiated by the Agricultural Machinery Testing and Evaluation Center (AMTEC).
  • The project was entitled "Enhancing the Implementation of AFMA Through Improved Agricultural Engineering Standards."
  • Funding was provided by the Bureau of Agricultural Research (BAR) of the Department of Agriculture (DA).
  • The standard was reviewed by the Technical Committee for Study 2 and presented to the Philippine Society of Agricultural Engineers (PSAE).
  • Public hearings were conducted by the National Agriculture and Fisheries Council (NAFC) to gather comments for finalization.
  • Formulated in accordance with PNS 01:Part 4:1998, regarding rules for structure and drafting of Philippine National Standards
  • It provides specifications and proper applications of drives while using flat belts.

Scope of Standard

  • Establishes specifications
  • Provides technical information for the proper application of flat belts and pulleys.

Application

  • Flat belts are suited for use where center distances between pulleys are fairly long.
  • They offer flexibility and the ability to transmit power in quarter twist and crossed drives.

Definitions

  • Flat belts: Belts that efficiently transmit rotary motion between two shafts.
  • Flat belt pulley: A wheel featuring a flat or crowned face, essential for transmitting motion and power using flat belts.
  • Flat belt drive: A power transmission device designed to transmit power and motion between two shafts, utilizing flat belts and pulleys.
  • Pulley diameter: Refers to the outside diameter of the pulley.
  • Belt length: Denotes the stretched-out length of the belt.
  • Speed ratio: Defined as the ratio of angular velocities of pulleys, without accounting for slip or creep
  • Belt speed: The linear speed of the belt, calculated from the product of the driver pulley's RPM, its diameter, and pi.

Flat Belts

  • Dimensions are designated by width (W) and thickness (t).
  • Materials commonly include rubberized cord, fabric, and reinforced nylon cords.
  • Belts can be spliced for desired loop size or manufactured as a continuous loop.
  • They can be arranged in layers or plies.

Rubberized Fabric

  • Made from fabric or cord, and is impregnated and bound using vulcanized rubber compounds
  • High tensile strength
  • Strength to hold metal fasteners
  • Resistance to deterioration by moisture
  • Suited for environments exposed to weather or steam.

Rubber Belts

  • Table 1 specifies power ratings in watts per millimeter of belt width.
  • Ratings depend on the ply number and the types of rubber used.
  • Table 2 specifies minimum recommended diameters.
  • Table 3 specifies the minimum and maximum number of plies.

Nylon Cord Belts

  • These are endless belts made with single-ply high tensile cords.
  • They are oil and heat resistant.
  • Their thin dimension allows them to be in smaller pulleys and with high-speed drives.
  • Tables 4, 5, and 6 provide power ratings for light, medium, and high capacity nylon cord belts.
  • Tables 7 and 8 provide standard widths and lengths of flat cord belts.

Markings

  • Type of belt and its width is marked on the belt.
  • For endless nylon cord belts, length is also indicated.
  • Manufacturer's name and/or trademark is included.
  • Information is marked on packaging too, including the manufacturer’s address.

Flat-Pulleys

  • Dimensions of Pulleys: Dimensions of pulleys are designated in the provided figure.

Classification and designation of Pulleys

  • Pulleys are classified into solid and split, by construction, and into crown and level.
  • Symbols include Sd for solid, St for split, C for crown, and L for level.

Materials for Pulleys

  • Flat pulleys are usually made of cast iron or fabricated steel.

Specifications

  • Pulley face width, B, should be nominally the same as the belts they are to carry.
  • Allowances should be made to ensure the belt stays in the pulley.
  • Minimum pulley diameters for rubber belts are in Table 2.

Allowances for Pulley Width

  • Are provided in the text's Table 9

Crowning on Pulleys

  • Helps belts center themselves on pulleys.
  • A crowning amount (h) of one percent of the pulley width is the usual figure.

Dimensions of Pulleys

  • Are detailed in Table 10.

Pulley Diameters

  • Larger diameters result in lower bearing loads and allow for smaller, less expensive belt cross-sections.
  • The largest possible pulley, allowed by space limitations, reduces required effective belt pull or friction force.
  • Rubber belt diameters should conform to Table 2.
  • Is in the text's Table 7

Engraved or Embossed Information on Pulleys

  • Classification of pulley
  • Diameter and width of the pulley
  • Manufacturer's name and/or trademark

Marked on Packaging of pulley

  • Classification of pulley
  • Diameter and width of the pulley
  • Manufacturer's name, trademark, and address

Belt Selection Details

  • The type of rubber belt and ply number can be determined using Table 2, given the belt speed and pulley diameter.
  • The appropriate cross-section for nylon cord belts is determined using the belt selection chart shown in Figure 2.

Belt Length Calculation Details

  • Equation to approximate the belt length for a two-pulley drive is provided
  • For endless belts, calculating the center distance formula is provided
  • Approximate belt length formula is provided for crossed belts

Correction for Arc of Contact

  • Correction for arc of contact for small pulley is determined from Table 11.
  • The arc of contact is given by an approximate formula in the text.

Service Factors

  • Detailed in the text's Table 12

Connectors

  • Table 13 specifies plate sizes and bolt diameters for belts with bolted plate fasteners

Safety Measures

  • Enclosing the drive with covers is recommended.
  • Periodic drive inspection for tightness of belts, keys, and setscrews should be performed.
  • Belts should have proper markings.
  • Keys should meet PAES 304:2000 specifications.

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