ITI Fitter: Tool Handling and Mechanical Assembly
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Questions and Answers

Which type of pliers is typically used for reaching into tight spaces?

  • Slip-joint pliers
  • Locking pliers
  • Lineman's pliers
  • Needle-nose pliers (correct)
  • What is an important consideration when assembling mechanical components?

  • Using the correct type of lubricant
  • Ensuring proper torque and alignment (correct)
  • Using the correct type of fastener
  • Applying excessive force to ensure a snug fit
  • What is a common material used for pipes in piping systems?

  • Copper (correct)
  • Cast iron
  • Steel
  • Aluminum
  • What is a critical safety practice when operating machine tools?

    <p>Wearing personal protective equipment (PPE)</p> Signup and view all the answers

    What is a crucial aspect of welder safety?

    <p>Wearing proper PPE (gloves, helmet, shield)</p> Signup and view all the answers

    What is an important step in maintaining machine tools?

    <p>Performing regular cleaning and lubrication</p> Signup and view all the answers

    कटिंग टूल की परिभाषा क्या है?

    <p>कटिंग टूल एक उपकरण है जिसका प्रयोग कार्य के आकार या आकार को प्राप्त करने के लिए सामग्री को हटाने में किया जाता है</p> Signup and view all the answers

    एकल बिंदु कटिंग टूल का प्रयोग किन ऑपरेशन्स में होता है?

    <p>टर्निंग, फेसिंग, और बोरिंग ऑपरेशन्स</p> Signup and view all the answers

    कटिंग टूल की कठोरता क्या है?

    <p>कटिंग टूल की क्षमता टूटने से résistance</p> Signup and view all the answers

    कटिंग टूल में काटने वाली धार का कोण क्या है?

    <p>काटने वाली धार और कार्य के बीच का कोण</p> Signup and view all the answers

    कटिंग टूल सामग्री में से एक है?

    <p>हाई-स्पीड स्टील (HSS)</p> Signup and view all the answers

    कटिंग टूल जियोमेट्री में क्लियरेंस एंगल क्या है?

    <p>कटिंग टूल के जीवन और कटिंग प्रदर्शन को प्रभावित करने वाला कोण</p> Signup and view all the answers

    Study Notes

    ITI Fitter

    Tool Handling

    • Familiarity with hand tools, such as:
      • Wrenches (adjustable, open-end, box-end)
      • Pliers (needle-nose, slip-joint)
      • Screwdrivers (flathead, Phillips)
      • Hammers (ball-peen, claw)
    • Safe tool handling practices:
      • Correct grip and stance
      • Avoiding overreaching and stretching
      • Keeping tools clean and well-maintained

    Mechanical Assembly

    • Understanding of mechanical components, including:
      • Fasteners (bolts, nuts, screws)
      • Gaskets and seals
      • Bearings and lubrication
    • Assembly techniques:
      • Reading and following assembly diagrams
      • Identifying and using correct fasteners
      • Ensuring proper torque and alignment

    Piping Systems

    • Knowledge of piping materials and fittings, including:
      • Pipes (copper, steel, PVC)
      • Fittings (elbows, tees, couplings)
      • Valves (gate, globe, ball)
    • Piping system operations:
      • Understanding pressure and flow rates
      • Identifying and addressing leaks
      • Performing routine maintenance tasks

    Machine Tools Operation

    • Familiarity with machine tools, including:
      • Lathes
      • Drilling machines
      • Milling machines
    • Safe machine operation practices:
      • Wearing personal protective equipment (PPE)
      • Following safety guidelines and protocols
      • Performing regular machine maintenance

    Welder Safety

    • Understanding of welder safety protocols, including:
      • Wearing proper PPE (gloves, helmet, shield)
      • Ensuring a safe work environment (ventilation, fire protection)
      • Following proper welding techniques to avoid accidents
    • Hazard identification and prevention:
      • Identifying potential hazards (electrical, fire, fumes)
      • Taking preventative measures to mitigate risks

    Tool Handling

    • Familiarity with hand tools, including wrenches (adjustable, open-end, box-end), pliers (needle-nose, slip-joint), screwdrivers (flathead, Phillips), and hammers (ball-peen, claw)
    • Safe tool handling practices, including correct grip and stance, avoiding overreaching and stretching, and keeping tools clean and well-maintained

    Mechanical Assembly

    • Understanding of mechanical components, including fasteners (bolts, nuts, screws), gaskets and seals, and bearings and lubrication
    • Assembly techniques, including reading and following assembly diagrams, identifying and using correct fasteners, and ensuring proper torque and alignment

    Piping Systems

    • Knowledge of piping materials and fittings, including pipes (copper, steel, PVC), fittings (elbows, tees, couplings), and valves (gate, globe, ball)
    • Piping system operations, including understanding pressure and flow rates, identifying and addressing leaks, and performing routine maintenance tasks

    Machine Tools Operation

    • Familiarity with machine tools, including lathes, drilling machines, and milling machines
    • Safe machine operation practices, including wearing personal protective equipment (PPE), following safety guidelines and protocols, and performing regular machine maintenance

    Welder Safety

    • Understanding of welder safety protocols, including wearing proper PPE (gloves, helmet, shield), ensuring a safe work environment (ventilation, fire protection), and following proper welding techniques to avoid accidents
    • Hazard identification and prevention, including identifying potential hazards (electrical, fire, fumes), and taking preventative measures to mitigate risks

    Cutting Tool

    • Definition: A device or object used to remove material from a workpiece by shearing or cutting to achieve a desired shape or size.

    Types of Cutting Tools

    • Single Point Cutting Tool: Has one cutting edge, used for turning, facing, and boring operations, such as turning tool, facing tool, and boring tool.
    • Multi-Point Cutting Tool: Has multiple cutting edges, used for milling, drilling, and grinding operations, such as milling cutter, drill bit, and grinding wheel.

    Characteristics of Cutting Tools

    • Hardness: Ability to resist wear and tear.
    • Toughness: Ability to resist breakage.
    • Wear Resistance: Ability to resist wear and tear.
    • Cutting Edge Angle: Angle between the cutting edge and the workpiece, affecting cutting forces and tool life.
    • Rake Angle: Angle between the cutting edge and the direction of cutting, affecting cutting forces and chip formation.

    Cutting Tool Materials

    • High-Speed Steel (HSS): Most common material, durable and versatile.
    • Cemented Carbide: Hard and wear-resistant, used for high-precision cutting.
    • Ceramic: Hard and brittle, used for high-speed cutting.
    • Diamond: Extremely hard, used for cutting hard materials.

    Cutting Tool Geometry

    • Cutting Edge Angle: Affects cutting forces and tool life.
    • Rake Angle: Affects cutting forces and chip formation.
    • Clearance Angle: Affects tool life and cutting performance.
    • Nose Radius: Affects cutting forces and tool life.

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    Description

    Test your knowledge of tool handling and mechanical assembly skills required for ITI Fitter course. Covers hand tools, safe practices, and mechanical components.

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