Iron and Steel Production Quiz

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Questions and Answers

What factor contributed to the delayed use of iron compared to other metals like gold, copper, and tin?

  • The inherent fragility of iron, leading to inferior weapons.
  • Iron's lower abundance compared to other metals.
  • The lack of understanding of iron's properties by ancient civilizations.
  • The complexity involved in iron processing and handling. (correct)

What significant event marked the widespread use of iron weapons?

  • The discovery of new iron deposits in Europe.
  • The Roman Empire's mastery of iron production. (correct)
  • The invention of the shaft furnace.
  • The development of the Bessemer process.

What key innovation significantly improved iron extraction in the Middle Ages?

  • The refinement of the Bessemer process.
  • The introduction of coal and coke as fuel sources.
  • The development of the open hearth process.
  • The invention of the shaft furnace. (correct)

Which of the following processes revolutionized steel production in the 19th century?

<p>The Bessemer, Open Hearth, Thomas, and Electric processes. (B)</p> Signup and view all the answers

Based on its abundance in the universe, what is iron's ranking among elements?

<p>The ninth most abundant element. (D)</p> Signup and view all the answers

Where is the majority of iron found in the human body?

<p>Hemoglobin. (B)</p> Signup and view all the answers

Which statement accurately reflects the natural occurrence of iron?

<p>Iron is primarily found as an oxidized mineral in nature. (C)</p> Signup and view all the answers

Which country is NOT mentioned as a top producer of iron ore in 2003?

<p>Germany. (B)</p> Signup and view all the answers

What is the symbol for the mass content of carbon?

<p>C (C)</p> Signup and view all the answers

What does the symbol 'TEV' represent?

<p>Equilibrium temperature of proeutectoid ferrite formation (C)</p> Signup and view all the answers

In the two-phase field (D + J or J + carbide), which phase is represented by 'D'?

<p>Ferrite (B)</p> Signup and view all the answers

What is indicated by the symbol 'Ms' during the cooling process?

<p>Temperature at which the transformation from austenite to martensite begins (D)</p> Signup and view all the answers

Identify the unit of measurement for the diffusion coefficient (D)?

<p>cm s-1 (A)</p> Signup and view all the answers

Which of the following elements causes an increase in the volume of the unit cell when added to α-iron, according to the Hume-Rothery rule?

<p>Carbon (C), None of the above (D)</p> Signup and view all the answers

What is the lattice constant (a) of face-centered cube iron at room temperature?

<p>2.86 x 10^-10 m (B)</p> Signup and view all the answers

What does the symbol 'Kf' represent in terms of cooling time?

<p>Quickest cooling time for steels to form 1% proeutectoid ferrite (D)</p> Signup and view all the answers

What is the symbol for the activation energy?

<p>Q (B)</p> Signup and view all the answers

What is the packing density of body-centered cubic iron?

<p>68% (D)</p> Signup and view all the answers

Which of the following statements regarding the Hume-Rothery rule is true?

<p>It states that the difference in atomic volumes between the dissolved atoms and the matrix atoms must be less than 15%. (A)</p> Signup and view all the answers

What is indicated by the symbol 'TNR' in the context of thermomechanical treatment?

<p>Recrystallization stop temperature (C)</p> Signup and view all the answers

What is the theoretical density of face-centered cube iron?

<p>7.69 g/cm3 (A)</p> Signup and view all the answers

What does the symbol 'C' represent in the content?

<p>Mass content of carbon (B)</p> Signup and view all the answers

What is the definition of 'Accm' in terms of temperature?

<p>Temperature at which dissolution of cementite in austenite ends for hypereutectoid steels during heating (C)</p> Signup and view all the answers

Which crystal structure of iron has the highest number of tetrahedral interstitial sites?

<p>Body-centered cube (C)</p> Signup and view all the answers

What is the distance to the second closest neighbors in body-centered cubic iron?

<p>a (C)</p> Signup and view all the answers

What is the unit of measurement for 'SV'?

<p>Pm, nm-1 (B)</p> Signup and view all the answers

What does the symbol 'TE' stand for?

<p>Equilibrium temperature (D)</p> Signup and view all the answers

Which crystal structure of iron has the highest packing density?

<p>Face-centered cube (B), Hexagonal close-packed (D)</p> Signup and view all the answers

What are the units for the growth rate (G)?

<p>m s-1 (A)</p> Signup and view all the answers

In the three-phase area (D + J + carbide), what is the symbol representing 'carbide'?

<p>Not specified (A)</p> Signup and view all the answers

What is the symbol for the quickest cooling time for steels to form 1% proeutectoid ferrite?

<p>Kf (D)</p> Signup and view all the answers

What is the defining characteristic of a plastically behaving object?

<p>The object experiences a permanent deformation. (C)</p> Signup and view all the answers

What does a positive value for the elongation, H, signify?

<p>An increase in the object's length. (D)</p> Signup and view all the answers

What is represented by the term 'd' in the equation for the initial volume V0 of a round rod?

<p>The initial diameter of the rod. (A)</p> Signup and view all the answers

If a round rod experiences elastic tensile stress, what happens to its volume?

<p>The volume increases. (A)</p> Signup and view all the answers

Which of these is NOT a factor considered when determining the final volume V1 of a round rod after elastic tensile stress is applied?

<p>Initial diameter of the rod. (A)</p> Signup and view all the answers

What is the significance of Poisson's number, P?

<p>It quantifies the ratio of change in diameter to the change in length in an object under tensile stress. (C)</p> Signup and view all the answers

In the equation for the change in volume, 'V = V0 * H * (1 + 2 * P), what does the term (1 + 2 * P) represent?

<p>The change in volume caused by elastic tensile stress. (A)</p> Signup and view all the answers

What is the primary factor responsible for the change in volume of an object under elastic tensile stress?

<p>The material properties of the object. (A)</p> Signup and view all the answers

What is the primary method of extracting iron from its ores?

<p>A single step process involving reduction of oxides or sulfides (C)</p> Signup and view all the answers

When was the two-step process for extracting iron first developed in Europe?

<p>14th century (D)</p> Signup and view all the answers

What is the primary component of steel?

<p>Iron (A)</p> Signup and view all the answers

What is the function of hemoglobin in the body?

<p>Transporting oxygen from the lungs to the body's cells (B)</p> Signup and view all the answers

What is the name of the iron bridge built in Coalbrookdale, Great Britain?

<p>The Iron Bridge (A)</p> Signup and view all the answers

What is the form of iron that is absorbed into the body?

<p>Ionic form (+2) (D)</p> Signup and view all the answers

What distinguishes steel from cast iron?

<p>The amount of carbon present (B)</p> Signup and view all the answers

What is the range of carbon content in steels?

<p>0.0002 - 2.0 mass-% (C)</p> Signup and view all the answers

Which of the following alloying elements would most likely cause a delay in the DoJ transformation in iron?

<p>Titanium (D)</p> Signup and view all the answers

Which alloying element has the greatest influence on the lattice constant of iron at room temperature?

<p>Tungsten (D)</p> Signup and view all the answers

What is the approximate lattice constant of pure D-iron at room temperature, as seen in Figure 2.10?

<p>0.2870 x 10^-9 m (C)</p> Signup and view all the answers

What is the general relationship between the mass content of an alloying element in iron and the resulting lattice constant, as illustrated in Figure 2.10?

<p>A higher mass content of an alloying element generally leads to a smaller lattice constant. (D)</p> Signup and view all the answers

What can be concluded about the addition of large amounts of chromium or nickel to iron, according to the provided content?

<p>It inhibits the DoJ transformation completely over a wide temperature range. (D)</p> Signup and view all the answers

What is the primary function of lattice defects in metals like iron?

<p>Lattice defects are key in controlling various physical phenomena and properties in metals. (C)</p> Signup and view all the answers

Which of the following is NOT a typical crystal structural defect found in iron and steel, as mentioned in the content?

<p>Macroscopic cracks (C)</p> Signup and view all the answers

What is the DoJ transformation?

<p>The transformation of iron from D-iron to alpha-iron. (A)</p> Signup and view all the answers

Flashcards

Iron production process

Iron was mainly won through a one-step process of reducing oxide or sulfide ores, resulting in a doughy mass mixed with slag.

Two-step iron process

Developed in the 14th century, this method creates liquid pig iron first, followed by refining to produce forgeable iron.

Industrial revolution advancements

Significant developments in iron applications during the late 18th century, including boilers and bridges.

Hemoglobin function

Hemoglobin, found in red blood cells, transports oxygen from lungs to body cells and carbon dioxide back to lungs.

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Myoglobin role

Myoglobin is a protein that transports oxygen within muscle fibers to support muscle function.

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Iron absorption necessity

The body can only absorb iron in its ionic form (+2) and in the presence of vitamin C.

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Alloy definition

An alloy is a mixture in which iron forms non-stoichiometric bonds with other elements, altering its properties.

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Steel characteristics

Steel is an iron-based alloy, typically containing various elements including carbon, crucial for its properties.

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Iron usage history

Iron was used significantly from around 2000 BC, later than other metals.

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Pig iron extraction

Early iron was extracted from ore using charcoal heated ovens.

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Iron weapons vs Bronze

Iron weapons were more robust than bronze due to iron's hardness.

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Roman iron usage

Romans were the first to commonly use iron for weapons despite high costs.

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Bessemer process

Developed in 1855, it was a method for producing steel from molten pig iron.

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Iron's Earth abundance

Iron is the 4th most common element on Earth after oxygen, silicon, and aluminum.

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Iron in the human body

An adult has 4 to 5 g of iron; most in hemoglobin.

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Sources of iron ore

Major producers include Brazil, China, Russia, and Australia; found in oxidized minerals.

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Three phase area

A phase area in material science where D, J, and carbide coexist.

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Ac3 temperature

Temperature at which transformation from ferrite to austenite ends during heating.

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Acc temperature

Temperature at which dissolution of carbides in austenite ends for alloyed steels during heating.

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Accm temperature

Temperature at which cementite dissolution in austenite ends for hyper-eutectoid steels during heating.

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Mf temperature

Temperature at which transformation from austenite to martensite is nearly finished during cooling.

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Ms temperature

Temperature at which transformation from austenite to martensite begins during cooling.

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TT transformation temperature

Temperature at which phase transformations occur.

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G growth rate

Rate of growth of a phase within materials.

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K nucleus growth rate

The growth rate of a nucleus in material phases.

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Km upper critical cooling rate

The fastest cooling rate to form martensite.

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KP cooling time for pearlitic microstructure

Cooling time required to achieve a complete pearlitic microstructure.

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Kf quickest cooling time for ferrite

Cooling time required for hypoeutectoid steels to form 1% proeutectoid ferrite.

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Kk quickest cooling time for carbide

Cooling time for hypereutectoid steels to form 1% proeutectoid carbide.

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Temperature (T)

A measure of thermal energy in °C or K.

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Fe (Iron)

Element with symbol Fe, derived from ferrum in Latin.

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D-iron lattice constant

The measure of the distance between atoms in the D-iron crystal lattice affected by foreign atoms.

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Foreign atoms' influence

Foreign atoms can delay or accelerate the transformation temperature of iron.

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Transformation delay

The incorporation of large amounts of alloying elements can delay inherent transformations in iron.

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Alloying elements

Elements like chromium or nickel added to iron that affect its properties, especially during transformations.

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Crystal structure defects

Imperfections found in real crystals which can regulate physical properties of metals.

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Physical phenomena

Events or characteristics in materials regulated by lattice defects, such as strength and conductivity.

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Mass-content effect

The proportion of alloying elements that affects the lattice constant and transformation temperature.

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Crystallographic transformational behavior

How the crystal structure of iron changes under various conditions due to alloying elements.

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Normal Stress

Forces perpendicular to the surface causing elongation or compression in an object.

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Shear Stress

Forces acting parallel to the surface, causing a shearing deformation at an angle.

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Elastic Deformation

Temporary change of shape that returns to original form after the stress is removed.

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Plastic Deformation

Permanent change in shape that does not return to original form after stress removal.

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Tensile Stress

A type of normal stress that elongates an object when force is applied.

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Volume Change in Elastic Stress

Increase in volume occurs under tensile stress due to elongation and decrease in diameter.

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Poisson's Ratio

A measure of the ratio of transverse strain to axial strain in an object under stress.

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Change in Volume Formula

Describes how volume changes with tensile stress: ΔV = V1 - V0 = V0 * H * (1 + 2P).

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Lattice Constant

Distance between unit cells in a crystal lattice.

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Vol. of Unit Cell

Volume calculated as a³ for cubic lattices and 2.59·a²·c for hexagonal.

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Number of Atoms per Unit Cell

Determines how many atoms fit into the unit cell; 2 for body-centered, 4 for face-centered, 2 for hexagonal.

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Nearest Neighbor Distance

Distance to the nearest atom; differs between lattice types, e.g., 0.866a for body-centered.

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Octahedral Interstitial Sites

Spaces in the lattice where smaller atoms can fit; 6 in body-centered and 4 in face-centered.

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Hume-Rothery Rule

States foreign atoms must not differ in size by more than 15% for solid solutions in alpha-iron.

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Packing Density

The fraction of volume in a crystal lattice occupied by atoms; 68% for body-centered, 74% for face-centered and hexagonal.

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Theoretical Density of Iron

Density based on atomic arrangement and size; 7.88 g/cm³ for body-centered, 7.69 g/cm³ for face-centered.

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Study Notes

Materials Science of Steel Textbook

  • The textbook is for RWTH Aachen University students
  • It's intended to be used with lectures and lab exercises at the Steel Institute
  • The book's content isn't guaranteed to be complete, and some printing errors may occur
  • All rights are reserved. No part of the content may be reproduced without permission
  • The 4th edition was published in 2016

Introduction

  • Steel is the most prevalent metallic material used
  • It provides a wide array of property combinations
  • The book is an introduction to the fundamental laws of material development
  • It aims to motivate students and engineers to further study steel

Contents

  • The book covers topics including terms, abbreviations, symbols, the physical properties of iron and steel, crystal formation in iron and steel, thermal properties of iron and steel, elastic properties of iron and steel, magnetic and electric properties of iron and steel, formation of iron alloys, segregation, internal cleanliness in steel, phase transformations, and technical heat treatments.
  • Also covers a case study of Invar steel

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