Industrial Maintenance Tasks

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Questions and Answers

What is a common maintenance task for which operators are responsible?

  • Cleaning the boiler water level control system
  • Blowing down drip legs (correct)
  • Checking the steam trap installation
  • Inspecting the gauge glass isolation valves

When is drip leg blowdown commonly done?

  • Each shift (correct)
  • Once a day
  • Once a week
  • Once a month

What is the purpose of blowing down drip legs?

  • To clean the gauge glass isolation valves
  • To remove excess accumulations of condensate (correct)
  • To increase the pressure in the steam system
  • To test the secondary method of monitoring boiler water level

When can gauge glass valve stem leaks be repaired?

<p>While the boiler is on-line (C)</p> Signup and view all the answers

What should be confirmed before proceeding with gauge glass blowdowns?

<p>The functioning of the secondary method of monitoring boiler water level (B)</p> Signup and view all the answers

What should be closed during gauge glass blowdowns?

<p>Both the steam side and waterside gauge glass isolation valves (B)</p> Signup and view all the answers

What should be done if the gauge glass cannot be suitably isolated during blowdowns?

<p>Stop the blowdown immediately and call for help (A)</p> Signup and view all the answers

What is the first step to be taken once the boiler is depressurized?

<p>Tighten the valve packing nuts (B)</p> Signup and view all the answers

What is the precaution before tightening the packing on a valve?

<p>Depressurize the piping around the valve (B)</p> Signup and view all the answers

What should be ensured while tightening the packing gland nuts on a valve?

<p>The gland remains perpendicular to the stem (D)</p> Signup and view all the answers

How should a cross bolting pattern be used on a bonnet or flange to prevent leaks?

<p>Ensure that the flange or bonnet does not distort (A)</p> Signup and view all the answers

What is the purpose of a stuffing box in a centrifugal pump?

<p>To allow a continuous flow between the shaft and packing (A)</p> Signup and view all the answers

What happens if the leakage in a centrifugal pump's stuffing box is completely stopped?

<p>The packing will overheat and damage the pump shaft (D)</p> Signup and view all the answers

Why is it important to tighten valve packing nuts only once the boiler is depressurized?

<p>To avoid injury from failed packing and flange gaskets (A)</p> Signup and view all the answers

What should be ensured when tightening the packing gland on a valve or pump shaft?

<p>The gland is adjusted evenly so that it remains perpendicular to the stem/shaft (A)</p> Signup and view all the answers

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