Industrial Lubrication Quiz
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Questions and Answers

What percentage of a typical grease is oil?

  • 85% (correct)
  • 45%
  • 55%
  • 10%
  • What is the most common type of synthetic oil?

  • PAO (correct)
  • Diester
  • Silicon
  • PAG
  • What is the goal of predictive maintenance?

  • To prevent machines from breaking
  • To make machines last twice as long (correct)
  • To make machines last longer
  • To fix machines when they break
  • What are the Five Rights of lubrication?

    <p>Right product, Right amount, Right time, Right location, Right condition</p> Signup and view all the answers

    Why is preventive maintenance preferred?

    <p>Because it ensures root causes are determined and rectified</p> Signup and view all the answers

    What is friction?

    <p>The resistance to motion between two surfaces in contact</p> Signup and view all the answers

    Which of the following is typically the cleanest?

    <p>Oil filtered using 25-micron filters</p> Signup and view all the answers

    What does the 'W' stand for in 15W-40 motor oil?

    <p>Winter</p> Signup and view all the answers

    What information should be placed on all lubricant containers received in the plant?

    <p>Date-stamped with the date of blending, date of receipt by plant, and date opened and put into service</p> Signup and view all the answers

    What happens to the viscosity of an oil as the oil oxidizes?

    <p>It increases</p> Signup and view all the answers

    What is the best test for water determination in lubricants?

    <p>Karl Fisher</p> Signup and view all the answers

    At what temperature would an SAE 40 and a 5W-40 have the same viscosity?

    <p>100°C</p> Signup and view all the answers

    What is the temperature and units of measure for the ISO VG system?

    <p>40°C and centistokes (cSt)</p> Signup and view all the answers

    What should be done with a leaking drum of lubricant?

    <p>Return to supplier - leaking containers are subject to contamination ingression</p> Signup and view all the answers

    What are the three phases of water in oil?

    <p>Dissolved, free, and emulsified</p> Signup and view all the answers

    What type of lubricant is specified in an AGMA 7?

    <p>ISO VG 220, or an SAE 50</p> Signup and view all the answers

    Study Notes

    Lubrication Fundamentals

    • A typical grease contains 85% oil.
    • The most common type of synthetic oil is Polyalphaolefin (PAO).

    Maintenance Strategies

    • Predictive maintenance is a strategy deployed to make equipment last twice as long.
    • Preventive maintenance ensures root causes are determined and rectified.

    The Five Rights of Lubrication

    • The Five Rights of Lubrication are:
      • Right product
      • Right location
      • Right amount
      • Right time
      • Right condition

    Friction and Lubrication

    • Friction is a resistance to motion between two surfaces in contact.

    Grease Thickeners

    • Clay is the most incompatible grease thickener.

    Oil Analysis and Maintenance

    • Oil Analysis is a key component of Condition-based Maintenance, along with Ultrasonics, Vibration, and Thermography.

    Oil Quality and Filtration

    • Oil filtered using 25-micron filters is typically the cleanest.
    • Reducing lubricant usage reduces total lubricant costs, reduces labor for housekeeping, and reduces or eliminates some safety issues.

    Motor Oil and Viscosity

    • The "W" in 15W-40 motor oil stands for Winter.
    • In the ISO VG system, the temperature is 40°C and the unit of measure is centistokes (cSt).

    Lubricant Storage and Handling

    • A leaking lubricant storage container should be returned to the supplier to prevent contamination ingression.
    • Lubricant containers should be date-stamped with the date of blending, receipt, and opening.

    Water in Oil

    • The Karl Fisher test is the best test for water determination in oil.
    • Water in oil can exist in three phases: dissolved, free, and emulsified.

    Oil Oxidation and Viscosity

    • The viscosity of an oil increases as it oxidizes.
    • An SAE 40 and a 5W-40 oil have the same viscosity at 100°C.

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    Description

    Test your knowledge of lubrication systems and maintenance strategies with this quiz. Covers topics such as grease composition, synthetic oil types, and maintenance strategies.

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