4BE3 U6 C5 Obj 3 EMH

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Questions and Answers

EASY Why is propylene glycol used instead of ethylene glycol in certain situations?

  • Because it is less toxic (correct)
  • Because it is more viscous
  • Because it has a longer life span
  • Because it is cheaper

What is the primary reason for not mixing ethylene glycol and propylene glycol?

  • They can cause inhibitors to precipitate (correct)
  • They have different pH levels
  • They have different specific heats
  • They have different viscosities

What is the purpose of adding corrosion inhibitors to glycol heat transfer fluids?

  • To react with oxygen to form organic acids
  • To decrease the viscosity of the glycol
  • To prevent corrosion caused by the reaction of glycol with oxygen (correct)
  • To increase the pH of the system

Why is automotive glycol not recommended for industrial closed loop systems?

<p>Because it has a shorter life span (A)</p> Signup and view all the answers

What is the typical pH range of a glycol system with adequate inhibitor?

<p>Between 9 and 9.5 (C)</p> Signup and view all the answers

What happens to the pH of a glycol system if the inhibitor is consumed?

<p>It decreases to below 8 (C)</p> Signup and view all the answers

Which glycol requires the most pumping power?

<p>Propylene glycol (D)</p> Signup and view all the answers

Which glycol has the lowest specific heat?

<p>Propylene glycol (C)</p> Signup and view all the answers

What is the advantage of using propylene glycol over ethylene glycol?

<p>It is less toxic (B)</p> Signup and view all the answers

What is the minimum glycol concentration recommended to avoid biological fouling?

<p>20% (C)</p> Signup and view all the answers

What is the advantage of using glycol systems in remote sites?

<p>They require less monitoring (A)</p> Signup and view all the answers

What happens to the heat transfer capacity of a system when converted from water to glycol?

<p>It decreases by 50% (C)</p> Signup and view all the answers

Why should automatic municipal water make-up not be used in glycol systems?

<p>It dilutes the mixture and reduces its freeze point (D)</p> Signup and view all the answers

What type of water should be mixed with glycol according to glycol manufacturers?

<p>Demineralized, distilled, or deionized water (A)</p> Signup and view all the answers

What is the maximum level of chlorides permitted in dilution water for glycol systems?

<p>25 ppm (B)</p> Signup and view all the answers

Why should glycol not be used directly in a boiler or heater system?

<p>It breaks down when exposed to high heat transfer surface temperatures (B)</p> Signup and view all the answers

MEDIUM What is the primary reason for the higher cost of glycol systems compared to water systems?

<p>Higher cost of glycol compared to water (B)</p> Signup and view all the answers

What is the minimum recommended glycol concentration to prevent biological fouling?

<p>20% (D)</p> Signup and view all the answers

Why are glycol systems a better option for remote sites?

<p>They require less monitoring (D)</p> Signup and view all the answers

What is the purpose of using a special tank and pump system for make-up in glycol systems?

<p>To prevent dilution of the glycol mixture (A)</p> Signup and view all the answers

What is the maximum level of sulfates permitted in dilution water for glycol systems?

<p>25 ppm (A)</p> Signup and view all the answers

Why is a heat exchanger necessary between the boiler and the closed loop system?

<p>To prevent glycol breakdown (D)</p> Signup and view all the answers

What is the effect of using automatic municipal water make-up in glycol systems?

<p>It dilutes the glycol mixture and reduces its freeze point (A)</p> Signup and view all the answers

What is the recommended range of glycol concentrations for temperatures between −15 to −20°C?

<p>30-35% (B), 35-40% (D)</p> Signup and view all the answers

What is the chemical formula of ethylene glycol?

<p>(CH2OH)2 (D)</p> Signup and view all the answers

Why do glycol heat transfer fluids require corrosion inhibitors?

<p>To prevent the formation of organic acids that increase corrosion (D)</p> Signup and view all the answers

What happens when ethylene glycol and propylene glycol are mixed together?

<p>Inhibitors precipitate and the mixture gels (D)</p> Signup and view all the answers

What is the primary difference between propylene glycol and ethylene glycol in terms of freeze protection?

<p>Propylene glycol requires a higher concentration to provide the same freeze protection (A)</p> Signup and view all the answers

Why is it important to monitor the pH of a glycol system?

<p>To determine if the inhibitor is being consumed (B)</p> Signup and view all the answers

What is a common problem that can occur in glycol systems if the pH drops below 7?

<p>The system requires a full internal cleaning and replacement of the glycol solution (B)</p> Signup and view all the answers

What is the main reason why propylene glycol is more viscous than ethylene glycol?

<p>It has a different chemical structure (D)</p> Signup and view all the answers

What is a common service offered by glycol suppliers to help maintain the effectiveness of their products?

<p>Free inhibitor analysis (A)</p> Signup and view all the answers

HARD What is the primary reason why glycol systems require corrosion inhibitors?

<p>To prevent corrosion from oxygen (D)</p> Signup and view all the answers

What is the effect of mixing ethylene glycol and propylene glycol together?

<p>Inhibitors precipitate out and the mixture gels (B)</p> Signup and view all the answers

Why is it important to monitor the pH of a glycol system?

<p>To check if the inhibitor is being consumed (A)</p> Signup and view all the answers

What happens to the pH of a glycol system if the inhibitor is consumed?

<p>The pH decreases (B)</p> Signup and view all the answers

Why is propylene glycol more viscous than ethylene glycol?

<p>Because of its chemical structure (D)</p> Signup and view all the answers

What is a common problem that can occur in glycol systems if the pH drops below 7?

<p>The system likely requires a full internal cleaning and replacement of the glycol solution (C)</p> Signup and view all the answers

What is a service offered by some glycol suppliers?

<p>Inhibitor analysis (C)</p> Signup and view all the answers

What is the primary reason why glycol systems require less monitoring compared to water systems?

<p>Because glycol systems are less prone to biological fouling (D)</p> Signup and view all the answers

What happens to the heat transfer capacity of a system when converted from water to glycol?

<p>It decreases by over 50% (B)</p> Signup and view all the answers

Why is corrosion a concern in glycol systems?

<p>Because glycol reacts with oxygen to form organic acids (D)</p> Signup and view all the answers

What is the purpose of using a special tank and pump system for make-up in glycol systems?

<p>To prevent dilution of the glycol mixture (B)</p> Signup and view all the answers

What is the recommended minimum glycol concentration to prevent biological fouling?

<p>20% (C)</p> Signup and view all the answers

What is the maximum level of total hardness permitted in dilution water for glycol systems?

<p>100 ppm (D)</p> Signup and view all the answers

Why should glycol not be used directly in a boiler or heater system?

<p>Because it breaks down when exposed to high heat transfer surface temperatures (D)</p> Signup and view all the answers

What is the primary reason why propylene glycol is more expensive than ethylene glycol?

<p>Because it is less toxic than ethylene glycol (B)</p> Signup and view all the answers

What is the recommended concentration range of ethylene glycol for temperatures between −35 to −40°C?

<p>45 – 55% (A)</p> Signup and view all the answers

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Study Notes

Glycol in Closed Systems

  • Glycol is added to prevent freezing damage in closed system heating or cooling water.
  • There are two main types of glycol: ethylene glycol [(CH2OH)2] and propylene glycol [C3H8O2].
  • Ethylene glycol is toxic, while propylene glycol is not, making it suitable for use where food products are involved.

Characteristics of Glycols

  • Glycols are more viscous than water, requiring more pumping power.
  • Propylene glycol is the most viscous and requires a higher concentration to provide the same freeze protection as ethylene glycol.
  • Both glycols have lower specific heats than water, with propylene having the lowest.
  • Propylene glycol is more expensive than ethylene glycol.
  • Table 3 shows the recommended glycol concentrations to achieve desired freeze protection:
    • Temperature range −35 to −40 °C: 45-55% ethylene glycol, 50-54% propylene glycol
    • Temperature range −15 to −20 °C: 30-35% ethylene glycol, 35-40% propylene glycol
  • Glycol concentrations should never be less than 20% to prevent biological fouling.

Converting to Glycol Systems

  • Glycol systems require less monitoring and are suitable for remote sites.
  • Glycol solutions transfer less than half the heat of water, reducing heat transfer capacity by over 50%.
  • Converting a water system to a glycol system increases costs and requires greater pumping power.

Maintenance and Inhibitors

  • Glycol reacts with oxygen to form organic acids, increasing corrosion.
  • Corrosion inhibitors are added to glycol heat transfer fluids.
  • pH levels indicate the presence of adequate inhibitor, with a pH range of 9-9.5 being optimal.
  • Test kits are available to check inhibitor levels.

Important Considerations

  • Automotive glycol should not be used in industrial closed-loop systems.
  • Ethylene glycol and propylene glycol should not be used together.
  • Glycol should not be used directly in boiler or heater systems.
  • A heat exchanger should be used between the boiler and the closed-loop system.

Glycol in Closed Systems

  • Glycol is added to prevent freezing damage in closed system heating or cooling water.
  • There are two main types of glycol: ethylene glycol [(CH2OH)2] and propylene glycol [C3H8O2].
  • Ethylene glycol is toxic, while propylene glycol is not, making it suitable for use where food products are involved.

Characteristics of Glycols

  • Glycols are more viscous than water, requiring more pumping power.
  • Propylene glycol is the most viscous and requires a higher concentration to provide the same freeze protection as ethylene glycol.
  • Both glycols have lower specific heats than water, with propylene having the lowest.
  • Propylene glycol is more expensive than ethylene glycol.
  • Table 3 shows the recommended glycol concentrations to achieve desired freeze protection:
    • Temperature range −35 to −40 °C: 45-55% ethylene glycol, 50-54% propylene glycol
    • Temperature range −15 to −20 °C: 30-35% ethylene glycol, 35-40% propylene glycol
  • Glycol concentrations should never be less than 20% to prevent biological fouling.

Converting to Glycol Systems

  • Glycol systems require less monitoring and are suitable for remote sites.
  • Glycol solutions transfer less than half the heat of water, reducing heat transfer capacity by over 50%.
  • Converting a water system to a glycol system increases costs and requires greater pumping power.

Maintenance and Inhibitors

  • Glycol reacts with oxygen to form organic acids, increasing corrosion.
  • Corrosion inhibitors are added to glycol heat transfer fluids.
  • pH levels indicate the presence of adequate inhibitor, with a pH range of 9-9.5 being optimal.
  • Test kits are available to check inhibitor levels.

Important Considerations

  • Automotive glycol should not be used in industrial closed-loop systems.
  • Ethylene glycol and propylene glycol should not be used together.
  • Glycol should not be used directly in boiler or heater systems.
  • A heat exchanger should be used between the boiler and the closed-loop system.

Glycol in Closed Systems

  • Glycol is added to prevent freezing damage in closed system heating or cooling water.
  • There are two main types of glycol: ethylene glycol [(CH2OH)2] and propylene glycol [C3H8O2].
  • Ethylene glycol is toxic, while propylene glycol is not, making it suitable for use where food products are involved.

Characteristics of Glycols

  • Glycols are more viscous than water, requiring more pumping power.
  • Propylene glycol is the most viscous and requires a higher concentration to provide the same freeze protection as ethylene glycol.
  • Both glycols have lower specific heats than water, with propylene having the lowest.
  • Propylene glycol is more expensive than ethylene glycol.
  • Table 3 shows the recommended glycol concentrations to achieve desired freeze protection:
    • Temperature range −35 to −40 °C: 45-55% ethylene glycol, 50-54% propylene glycol
    • Temperature range −15 to −20 °C: 30-35% ethylene glycol, 35-40% propylene glycol
  • Glycol concentrations should never be less than 20% to prevent biological fouling.

Converting to Glycol Systems

  • Glycol systems require less monitoring and are suitable for remote sites.
  • Glycol solutions transfer less than half the heat of water, reducing heat transfer capacity by over 50%.
  • Converting a water system to a glycol system increases costs and requires greater pumping power.

Maintenance and Inhibitors

  • Glycol reacts with oxygen to form organic acids, increasing corrosion.
  • Corrosion inhibitors are added to glycol heat transfer fluids.
  • pH levels indicate the presence of adequate inhibitor, with a pH range of 9-9.5 being optimal.
  • Test kits are available to check inhibitor levels.

Important Considerations

  • Automotive glycol should not be used in industrial closed-loop systems.
  • Ethylene glycol and propylene glycol should not be used together.
  • Glycol should not be used directly in boiler or heater systems.
  • A heat exchanger should be used between the boiler and the closed-loop system.

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