Industrial Control Systems and Sensors
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Questions and Answers

What does an accelerometer measure?

  • Pressure
  • Position
  • Flow
  • Acceleration (correct)
  • Which of the following devices is an example of a thermoelectric sensor?

  • Microphone
  • Laser diode
  • Photodiode
  • Thermocouple (correct)
  • What is the primary function of a sensor?

  • To convert electrical energy into motion
  • To display mechanical energy at a remote gauge
  • To transform a physical quantity into a signal (correct)
  • To receive mechanical energy and move
  • What is the term for the amount that a sensor's output varies when the measured quantity varies?

    <p>Sensitivity</p> Signup and view all the answers

    Which type of sensor is a mercury-in-glass thermometer?

    <p>Thermomechanical</p> Signup and view all the answers

    What is the primary difference between a sensor and a transducer?

    <p>A sensor transforms a signal into an electrical signal, while a transducer transforms one type of energy into another</p> Signup and view all the answers

    What is the primary function of sensors in a closed loop industrial control system?

    <p>To measure changes in the controlled physical quantity</p> Signup and view all the answers

    What is the purpose of calibrating a sensor?

    <p>To ensure the sensor's accuracy against recognized standards</p> Signup and view all the answers

    What type of energy conversion is possible with a transducer?

    <p>Electrical, electro-mechanical, electromagnetic, photonic, photovoltaic, or any other form of energy</p> Signup and view all the answers

    What is the advantage of using smaller sensors?

    <p>They have a negligible impact on the object being measured</p> Signup and view all the answers

    What is the primary application of a Cathode Ray Tube (CRT)?

    <p>To convert electrical signals into visual form</p> Signup and view all the answers

    What is the function of a Hall effect sensor?

    <p>To convert a magnetic field level into electrical form</p> Signup and view all the answers

    What is the primary function of a transducer?

    <p>To convert one type of energy to another</p> Signup and view all the answers

    What is the primary application of a photo-detector or Photo-resistor (LDR)?

    <p>To convert changes in light levels into resistance changes</p> Signup and view all the answers

    What is the primary application of a magnetic cartridge?

    <p>To convert motion into electrical form</p> Signup and view all the answers

    What is the primary function of a fluorescent lamp?

    <p>To convert electrical power into visible light</p> Signup and view all the answers

    What is the primary function of transducers in the context of sensors?

    <p>To convert physical quantities into electrical signals</p> Signup and view all the answers

    What is the main difference between contact and non-contact sensors?

    <p>Contact sensors require physical contact, while non-contact sensors do not</p> Signup and view all the answers

    What type of sensors use infrared or visible light sources and photodetectors to detect the presence or absence of an object?

    <p>Optical proximity sensors</p> Signup and view all the answers

    What is the typical application of tachogenerators?

    <p>Speed measurement and control in industrial machinery</p> Signup and view all the answers

    What type of switches detect physical contact or position changes?

    <p>Contact type switches</p> Signup and view all the answers

    What type of transducers convert sound waves into electrical signals?

    <p>Sound transducers</p> Signup and view all the answers

    What is the primary function of Hall effect sensors?

    <p>To detect magnetic fields</p> Signup and view all the answers

    What is the main advantage of non-contact sensors over contact sensors?

    <p>Minimizing wear and damage</p> Signup and view all the answers

    What is the primary advantage of micro-sensors employing MEMS technology compared to macroscopic methods?

    <p>Far higher speed and sensitivity</p> Signup and view all the answers

    What is the primary function of sensor 5 in a data acquisition system?

    <p>To monitor the internal workings of the data acquisition system</p> Signup and view all the answers

    What is the primary difference between passive and active sensors?

    <p>Passive sensors produce electric signals without using energy from the electrical circuitry</p> Signup and view all the answers

    What is the primary function of a multiplexer (MUX) in a data acquisition system?

    <p>To link each sensor individually to a direct analog-to-digital converter or a computer</p> Signup and view all the answers

    What is the primary application of sensors and transducers in modern technology?

    <p>To enable the monitoring and control of physical parameters in industrial processes</p> Signup and view all the answers

    What is the primary function of sensing elements in sensors?

    <p>To detect physical phenomena and convert them into measurable electrical signals</p> Signup and view all the answers

    What is the primary difference between a thermistor and a thermocouple?

    <p>A thermistor is a passive sensor, while a thermocouple is an active sensor</p> Signup and view all the answers

    What is the primary function of a transducer in a data acquisition system?

    <p>To convert one form of energy into another</p> Signup and view all the answers

    What is the primary function of contact type switches?

    <p>Physically making or breaking contact between conducting elements</p> Signup and view all the answers

    Which type of transducer converts sound waves into electrical signals or vice versa?

    <p>Sound transducer</p> Signup and view all the answers

    What is the primary application of Hall effect sensors?

    <p>Proximity sensing, speed measurement, and current sensing</p> Signup and view all the answers

    What is the main difference between A.C. and D.C. tachogenerators?

    <p>The output signal frequency</p> Signup and view all the answers

    Which type of switch uses the presence or absence of a magnetic field to open or close electrical contacts?

    <p>Magnet type switch</p> Signup and view all the answers

    What is the primary function of transducers in electronic systems?

    <p>To convert one form of energy into another</p> Signup and view all the answers

    What is the application of vibration transducers?

    <p>Vibration analysis, condition monitoring, and structural health monitoring</p> Signup and view all the answers

    What is the primary function of tachogenerators?

    <p>To convert rotational speed into electrical signals</p> Signup and view all the answers

    Study Notes

    Introduction to Industrial Control Systems

    • A closed-loop industrial control system consists of three steps: applying the input (reference value), controlling the process, and feedback (negative feedback) that measures the output and applies it back to the input stage.
    • Sensors are special devices that sense changes in the controlled physical quantity.
    • Transducers are devices that convert one type of energy into another.

    Types of Transducers

    • Electromagnetic transducers:
      • Convert electromagnetic waves into electric current and vice versa (e.g., antenna, cathode ray tube (CRT))
      • Convert electrical signals into visual form (e.g., CRT)
      • Convert electrical power into visible light (e.g., fluorescent lamp, light bulb)
    • Electrochemical transducers:
      • pH probes
      • Electro-galvanic fuel cell
      • Hydrogen sensor
    • Electromechanical transducers:
      • Electro-active polymers
      • Galvanometer
      • Micro-electromechanical systems (MEMS)
      • Rotary motor, linear motor
      • Vibration powered generator
    • Electrostatic transducers:
      • Electrometer
    • Photoelectric transducers:
      • Laser diode, light-emitting diode (convert electrical power into forms of light)
      • Photoresistor, phototransistor, photomultiplier tube (convert changing light levels into electrical form)
    • Thermoelectric transducers:
      • RTD (Resistance Temperature Detector)
      • Photodiode
      • Thermocouple
      • Peltier cooler
      • Thermistor (includes PTC resistor and NTC resistor)
    • Electroacoustic transducers:
      • Loudspeaker, earphone (convert electrical signals into sound)
      • Microphone (convert sound into an electrical signal)

    Sensors

    • A sensor is a device that uses one type of energy to detect a parameter and report it in another (often an electrical or digital signal).
    • Sensors can be classified as:
      • Contact sensors: require physical contact with the measured object (e.g., switches, pressure sensors, temperature sensors)
      • Non-contact sensors: operate without physical contact with the measured object (e.g., optical sensors, capacitive sensors, inductive sensors)
    • Sensors have various applications, including:
      • Automation
      • Robotics
      • Object detection
      • Position sensing
      • Industrial machinery
      • Assembly lines
      • Conveyor systems
      • Automotive applications
      • Consumer electronics

    Sensor Characteristics

    • Sensitivity: measures the amount of change in the sensor's output when the measured quantity changes
    • Sensors can affect the object being measured (e.g., thermometer cooling the liquid, liquid heating the thermometer)

    Data Acquisition and Control Systems

    • A block schematic of a data acquisition and control device consists of:
      • Sensors
      • Multiplexer (MUX)
      • Analog-to-digital (A/D) converter
      • Computer
      • Actuator
      • Control signals
    • The system can include various components and peripheral devices, such as amplifiers, sample-and-hold circuits, filters, and data recorders.

    Transducers and Sensors

    • Sensors detect physical phenomena and convert them into measurable electrical signals.
    • Transducers convert physical quantities into electrical signals.
    • Transducers can be classified as:
      • Contact type: require physical contact with the measured object
      • Non-contact type: operate without physical contact with the measured object

    Optical Proximity Sensors

    • Basic principle: detect the presence or absence of an object by emitting light and detecting changes in the reflected or transmitted light
    • Construction: consist of a light emitter (LED or laser diode) and a photodetector (photodiode or phototransistor) housed in a compact package
    • Applications: widely used in automation, robotics, object detection, and position sensing applications

    Other Types of Sensors and Transducers

    • Switches:
      • Contact type switches (e.g., push buttons, limit switches)
      • Magnet type switches (e.g., reed switches)
      • Electromagnetic type switches (e.g., relays)
    • Sound transducers: convert sound waves into electrical signals or vice versa
    • Light transducers: convert light energy into electrical signals
    • Pressure transducers: measure pressure and convert it into an electrical signal
    • Vibration transducers: convert mechanical vibrations into electrical signals
    • Hall effect sensors: detect magnetic fields and convert them into electrical signals
    • A.C./D.C. tachogenerators: convert rotational speed into electrical signals

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    Description

    Understand the components of a closed-loop industrial control system, including input, control, and feedback stages. Learn about sensors and transducers, and their roles in measuring physical quantities and converting energy types.

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