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Hydraulic Cylinder Overhaul Procedure

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30 Questions

What is inserted into the groove in the piston according to the text?

O-Ring

Which component is slid over the piston rod in the assembly process described in the text?

Compensating Sleeve

What is tightened enough to achieve a specific clearance in the assembly process?

Nut

Where is the piston return spring installed according to the text?

Cylinder Body

What goes through the piston return spring during assembly?

Piston Rod

Which component is placed over the rod before installing the cover according to the text?

Spacer

What should be done after sliding sleeve (16) over rod (3)?

Unscrew nut (12) from threads of piston rod (3).

What lubricant should be used during reassembly of the cylinders?

Clean hydraulic fluid (MIL-H-5606)

What action should be taken if the filler plug (7) is not vented?

Drill a 1/16-inch hole in the plug.

What does Lock-O-Seal (Parker Seal Co. pin 800-001-6) refer to in the text?

A specific seal product

What is limited during repair and overhaul as per the text?

Installation of new parts, cleaning, and adjusting

Which part must be inspected and replaced if damaged according to the text?

O-rings

What can happen if light brake usage occurs?

The glaze on the lining can wear off

How is the parking brake system released?

By pushing the control knob full in

What should be checked when inspecting the brake master cylinders?

Leaks, cracks, dents, proper radius, security

What does the control knob on the instrument panel operate in the parking brake system?

Locking plates at the brake master cylinders

Which step should be repeated as needed if static run-up cannot be held?

Steps 1 thru 3

When should the lining of the brakes be conditioned again?

When the glaze wears off due to light brake usage

What is recommended when bleeding the brake system?

Using a hydraulic hand pump or HydroFill unit

Where should the opposite end of the flexible hose be immersed during the bleeding process?

In the brake fluid container

What should you observe for evidence of during the bleeding process?

Air bubbles being forced from the brake system

Why is it important to ensure that the free end of the hose remains immersed during bleeding?

To prevent air from being reintroduced into the system

What is used to connect to the bleeder valve in the wheel cylinder?

A clean hydraulic pressure source

What should be done after bubbling has ceased during bleeding?

Tighten the bleeder valve and remove the pressure source

What must be done to brake pads before use to provide optimum service life?

Conditioned (glazed)

Why is it important to perform a brake burn-in on brake pads?

To wear off brake high spots before operational use

What is the purpose of taxiing the airplane at specific speeds during non-asbestos organic composition burn-in?

Maintain 5 to 10 M.P.H. (5 to 9 knots)

What should be done if a high throttle static engine run-up cannot be held after the first full stop braking application for metallic composition burn-in?

Repeat the taxiing and braking steps

Why is it important to allow the brakes to cool for 10 to 15 minutes during the non-asbestos organic composition burn-in?

To prevent overheating and ensure proper conditioning

What should be checked after performing metallic composition burn-in to confirm completion of conditioning?

Hold a high throttle static engine run-up with normal pedal force

Learn the step-by-step process to overhaul a hydraulic cylinder, which includes removing and inspecting various components, as well as cleaning and adjusting. Refer to diagrams for better understanding.

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