Hoist Systems and Their Mechanisms
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Questions and Answers

What is the primary advantage of using multi-point controls for hoists?

  • They enhance safety by limiting the number of control positions available.
  • They provide a backup system in case of power outages.
  • They enable control from multiple locations, making them ideal for multi-level operations. (correct)
  • They allow for easy remote control from any location.
  • What is the main safety concern with multi-point controls?

  • They can be operated by unauthorized personnel.
  • They can be difficult to use in emergency situations.
  • They may allow multiple controls to operate simultaneously, leading to potential hazards. (correct)
  • They can be easily damaged or malfunctioned.
  • Which type of control system is most suitable for situations where direct access to the hoist is not readily available?

  • Radio or infrared controls (correct)
  • Emergency stop buttons
  • Built-in controls.
  • Multi-point controls
  • Which type of runway is supported by existing building structures?

    <p>Built-in runways (C)</p> Signup and view all the answers

    Which type of runway is suitable for situations where there are no existing support structures?

    <p>Free-standing runways (C)</p> Signup and view all the answers

    Which type of runway is suspended from roof members or beams within the building?

    <p>Suspended runways (B)</p> Signup and view all the answers

    What is the primary advantage of using 'simply supported' or 'encastred' runways?

    <p>They are more stable and less prone to vibration. (C)</p> Signup and view all the answers

    Which type of runway is commonly used in situations where existing supports are unavailable, such as in open areas or for large spans?

    <p>Free-standing runways (C)</p> Signup and view all the answers

    Which of these factors contributes to the limited use of pneumatic hoists compared to electric hoists?

    <p>Pneumatic hoists require a specialized and readily available air supply. (B)</p> Signup and view all the answers

    What is a key advantage of pneumatic hoists over electric hoists in certain industries?

    <p>Pneumatic hoists offer a higher degree of safety and explosion resistance in certain environments. (B)</p> Signup and view all the answers

    What is the primary source of power for a hydraulic hoist?

    <p>An electric motor driving a hydraulic motor. (C)</p> Signup and view all the answers

    What is the main advantage of using a hydraulic hoist compared to a pneumatic hoist?

    <p>Hydraulic hoists provide a quieter and smoother lifting experience. (B)</p> Signup and view all the answers

    What is a common application for both pneumatic and hydraulic hoists?

    <p>Use in intrinsically safe hazardous environments. (B)</p> Signup and view all the answers

    What is a key characteristic of hydraulic hoists that enhances safety in specific environments?

    <p>The ability to operate without any electrical connections, reducing the risk of sparking. (B)</p> Signup and view all the answers

    What is the primary function of a hydraulic motor in a hydraulic hoist?

    <p>To generate hydraulic pressure that drives the lifting mechanism. (D)</p> Signup and view all the answers

    Which of the following is NOT a characteristic of a pneumatic hoist?

    <p>Generally quieter operation compared to electric hoists. (B)</p> Signup and view all the answers

    What is a key characteristic of an Adjustable Height Gantry?

    <p>Allows for variations in lifting height. (A)</p> Signup and view all the answers

    What is the maximum load capacity for a Foldaway Gantry?

    <p>2 tonnes (D)</p> Signup and view all the answers

    What is the primary function of the hand winching mechanisms in a Self-Erecting Gantry?

    <p>Assembling the gantry structure. (D)</p> Signup and view all the answers

    Which type of gantry is best suited for applications with frequent dismantling and transportation?

    <p>Foldaway Gantry (B)</p> Signup and view all the answers

    Which gantry type is designed to adapt to varying lifting heights?

    <p>Adjustable Height Gantry (A)</p> Signup and view all the answers

    What is a major difference between Self-Erecting Gantries and the other two types?

    <p>They require external equipment for assembly. (A)</p> Signup and view all the answers

    Which of the following gantry types is primarily designed for short-term use and infrequent dismantling?

    <p>Self-Erecting Gantry (A), Adjustable Height Gantry (C)</p> Signup and view all the answers

    Which of the following statements is TRUE about the Adjustable Height Gantry?

    <p>Its main purpose is to allow for variations in lifting height. (D)</p> Signup and view all the answers

    What is a distinctive characteristic of a top running bridge crane?

    <p>It runs on top of rails that are part of its supporting structure. (D)</p> Signup and view all the answers

    Which of these crane types uses manual operation for lifting and moving the load?

    <p>Some bridge and gantry cranes. (B)</p> Signup and view all the answers

    What is a typical application for crane supporting structures that have top-running tracks?

    <p>Situations where existing building structures can support the tracks. (B)</p> Signup and view all the answers

    What type of supporting structure is commonly used for under-slung bridge cranes?

    <p>Suspended from a carrier beam. (B)</p> Signup and view all the answers

    Which of these options is a typical method for fixing crane or track rails to supporting beams?

    <p>Intermittent welding. (A)</p> Signup and view all the answers

    What is the primary difference between a semi-portal gantry crane and a portal gantry crane?

    <p>A semi-portal gantry crane is only partially supported by a rigid structure, while a portal gantry crane has a fully rigid frame. (A)</p> Signup and view all the answers

    Which of these options are NOT commonly seen as profiles for crane rails? (Select all that apply)

    <p>Channel section (A), I-beam (B)</p> Signup and view all the answers

    What is the typical reason for choosing a crane supporting structure with a carrier beam?

    <p>To enhance the strength of the supporting structure. (C)</p> Signup and view all the answers

    Which of the following is NOT a common lifting media used with power-operated hoists?

    <p>Nylon rope (B)</p> Signup and view all the answers

    Modern electric power-operated hoists typically have a low voltage control system, which is usually in the range of:

    <p>24-50 volts AC or DC (B)</p> Signup and view all the answers

    What is a potential limitation of using a collecting box to house slack chain in a hoist?

    <p>The collecting box restricts the maximum lifting height (D)</p> Signup and view all the answers

    What is a key difference between using chains and wire ropes in hoists?

    <p>Chains are more flexible than wire ropes (D)</p> Signup and view all the answers

    How is the lifting range limited in hoists that use wire rope?

    <p>The wire rope cannot be wound onto the drum beyond a certain point (B)</p> Signup and view all the answers

    What is a significant factor that can influence the decision to use chain or wire rope in a hoist?

    <p>The weight of the load to be lifted (C)</p> Signup and view all the answers

    Why is it common to use low voltage control in modern electric hoists?

    <p>To enhance safety for operators (A)</p> Signup and view all the answers

    Which statement regarding older hoists and special purpose hoists is TRUE?

    <p>They may not have LV control (C)</p> Signup and view all the answers

    What is the typical method of relocation for a mobile gantry?

    <p>By man-power only (A)</p> Signup and view all the answers

    What type of gantry is commonly used for light loads and applications up to 500kg?

    <p>Goalpost Gantry (A)</p> Signup and view all the answers

    What is the primary factor that determines the design of a free-standing jib's supporting column?

    <p>The intended use and angle of slew (B)</p> Signup and view all the answers

    Which of the following is NOT a typical component of a mobile gantry?

    <p>King Post (D)</p> Signup and view all the answers

    Which type of gantry is often used for heavier lifting applications, typically up to 5 tonnes?

    <p>A-frame gantry (B)</p> Signup and view all the answers

    Which of the following is a characteristic of a free-standing jib designed with a square box section column?

    <p>Limited to a 270° angle of slew (D)</p> Signup and view all the answers

    What is the most common type of mobile gantry in terms of design?

    <p>A-frame gantry (A)</p> Signup and view all the answers

    Which of these options is NOT a reason why a mobile gantry might be preferred over a permanent installation?

    <p>High lifting capacities (A)</p> Signup and view all the answers

    Flashcards

    Pneumatic Hoists

    Hoists powered by compressed air, limited by air supply issues.

    Advantages of Pneumatic Hoists

    Preferred in settings needing safety and air supply for other use.

    Hydraulic Hoists

    Hoists using hydraulic pressure for smooth lifting and lowering.

    Electric Motor in Hydraulic Hoists

    Drives a hydraulic motor to convert pressure into movement.

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    Low Voltage Control

    Control derived internally by a transformer, ranging from 24 to 50 volts AC or DC.

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    Hydraulic Motor

    Mechanical actuator that turns hydraulic pressure into torque.

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    Extra Low Voltage

    Another term for low voltage control in hoists.

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    Quiet Operation of Hydraulic Hoists

    Produces very little noise during operation due to design.

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    Lifting Media

    Materials used in power-operated hoists to lift loads.

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    Intrinsically Safe Areas

    Locations where the use of certain equipment minimizes risk of ignition.

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    Applications of Pneumatic and Hydraulic Hoists

    Used in industries where safety and operational quietness are crucial.

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    Short Link Round Steel Chain

    A type of lifting media used in hoists, characterized by short links.

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    Steel Wire Rope

    Another type of lifting media that consists of multiple strands of wire.

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    Collecting Box

    A container for housing slack chain below a hoist.

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    Drum

    A component where wire rope is stored in hoists.

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    Lift Range Limitation

    The maximum height a hoist can lift, restricted by the amount of wire rope on the drum.

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    Electrical Controls

    Systems that manage the operation of equipment remotely or centrally.

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    Radio Controls

    Control options that utilize radio signals for remote operation.

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    Infrared Controls

    Controls that use infrared signals to operate equipment without direct contact.

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    Multi-point Controls

    Wall-mounted controls allowing operation from different locations.

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    Emergency Stop Buttons

    Buttons designed to override controls and stop equipment immediately.

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    Built-in Runways

    Runway beams supported by existing building structures.

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    Suspended Runways

    Runways that hang from roof members or beams in buildings.

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    Free Standing Runways

    Stand-alone structures for runways when no support is available.

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    Over-braced design

    A design that has excessive structural support, often more than necessary for stability.

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    Underbraced design

    A design that lacks sufficient structural support, making it less stable.

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    Angle of slew

    The angle at which a jib or gantry can rotate, affecting its range of motion.

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    Free standing jibs

    Structures that do not require additional support and can rotate to a specified angle.

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    Mobile Gantry

    A portable structure made of a runway beam and supports, used where permanent installation is not viable.

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    Goalpost Gantry

    A type of mobile gantry with a runway beam and single column supports, limited to light loads.

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    ‘A’ Frame Gantry

    A common type of mobile gantry with A-shaped supports, providing stability and capable of heavier loads.

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    Lateral stability

    The resistance to sideways movement, crucial for ensuring structures do not tip over.

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    Adjustable Height Gantry

    A gantry with telescopic supports for varying height.

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    Non-Loaded Use of Adjustable Gantry

    This gantry design is not intended for lifting loaded weights.

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    Foldaway Gantry

    A gantry designed for easy dismantling and storage.

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    Load Limit of Foldaway Gantry

    Typically limited to lifting loads of up to 2 tonnes.

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    Self-Erecting Gantry

    A gantry that uses hand winches for assembly.

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    Operating Mechanism of Self-Erecting Gantry

    Winches pull side members to bring the gantry upright.

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    Height Variations of Gantries

    Different gantry types allow for specific lifting height needs.

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    Capacity Range for Gantries

    Adjustable height gantries can handle loads typically up to 5 tonnes.

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    Additional Locking

    Structural components are inserted to make a crane rigid.

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    Crane Tracks

    Tracks for cranes manufactured from standard constructional sections.

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    Top Running Gantry

    Gantry cranes supported from above, running on the top of rails.

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    Under-Slung Bridge Crane

    Crane running on the bottom flanges of its tracks.

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    Crane or Track Rails

    Rails that support crane movement, often fixed by welding.

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    Bridge and Gantry Cranes

    Cranes for lifting and transporting loads, often electrically powered.

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    Semi-Portal Gantry Crane

    A type of gantry crane partially resting on the ground.

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    Top Flange Rail Connection

    In top running cranes, the rail is welded to the top flange of the beam.

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    Study Notes

    Electric Chain and Wire Rope Hoists

    • Modern electric hoists use low voltage control (24-50V AC/DC) derived internally via a transformer.
    • Some older or specialized hoists do not use low voltage control, instead utilizing mains voltage control.
    • Common lifting media for power-operated hoists includes short link round steel chain, steel wire rope, and HMPE/textile belt materials.
    • Chain hoists' chain hangs loose, often housed in a box, which limits the lift height.
    • Wire rope hoists use a drum to store wire rope, with the lift limited by the amount of rope on the drum.

    Pneumatic Hoists

    • Pneumatic hoists are less versatile than electric hoists, primarily due to air supply limitations.
    • They frequently are used where air supplies already exist and safety is a concern.

    Hydraulic Hoists

    • Hydraulic hoists deliver smooth, accurate lifting and lowering, and are quiet in operation.
    • An electric motor drives a hydraulic motor, which converts hydraulic pressure/flow into torque/rotation to move the hoist.
    • Electric motors do not need to be physically near the hydraulic drive making the system virtually noiseless.
    • Hydraulic hoists are frequently used in intrinsically safe areas like pneumatic hoists.

    Electrical Controls

    • Additional controls like radio or infrared controls enhance remote or central control, especially in areas of limited access.
    • Multi-point controls (often wall-mounted) permit control from numerous locations, useful for operations across multiple floors.
    • Interlocking mechanisms are crucial for these multi-point setups, to prevent simultaneous operation.
    • Emergency stop buttons are included to override all control positions and require manual reset.

    Supporting Structures for Hoists and Light Crane Systems

    • Runways provide a track for lifting appliances and allow for loads to be raised, lowered, and moved along the path.
    • Runways can be manufactured from standard or special rolled steel sections, supported by building structures, dedicated free-standing structures, or a combination of both, and offer an economical alternative to overhead traveling cranes. -Built-in runways are supported by existing building structures with "simply supported" and "encastred" types.
    • Suspended runways can also be suspended from roof members or beams built into the building structure.
    • Free-standing runways are used where no existing supports are available.
    • Special track systems (often kits for light crane systems) are flexible and offer various configurations including switches, turntables, etc, and even low capacity bridge cranes.

    Switches and Turntables

    • Runway switches and turntables allow the lifting appliance to be transferred from one runway system to another.

    Slewing Jib Cranes

    • Slewing jib cranes are frequently utilized in industry for lifting and limited moving operations.

    Mobile Gantries

    • Mobile gantries are a free-standing structure, comprising a runway beam and supports (often 'A' frames) mounted on wheels.
    • They are often used in areas where permanent installations are not cost-effective.
    • A goalpost gantry consists of a runway beam with single column supports, offering limited light load capacity (typically up to 500kg).
    • A frame gantry is a common mobile design. It uses 'A'-frame supports for lateral stability in a range of capacity (frequently up to 5 tonnes).

    Adjustable Height Gantry

    • Adjustable height gantries utilize telescopic supports to accommodate varying site conditions without needing to be moved, and only raise or lower to match load requirements.

    Internally Braced Gantry

    • Internally braced gantries are assembled horizontally on the floor using winches to bring the 'A'-frame supports together before securing them.

    Foldaway Gantry

    • Designed for ease of disassembly and storage for infrequent use and are usually up to 2 tonnes.

    Crane Supporting Structures Tracks (Gantries) and Tracks

    • Cranes are commonly manufactured from standard sections, with a rail often welded to the top flange.
    • Underslung cranes use the bottom flange or directly to the supporting columns.
    • Some cranes have intermittent welding for structural purposes whilst other rails are clamped firmly.

    Bridge and Gantry Cranes

    • Bridge and gantry cranes enable load transportation/movement.
    • Top running bridge cranes run on top of rails, part of the crane structure, while under-slung cranes run along a lower rail section.
    • Portal Bridge Cranes have girders supported via legs positioned on a lower level track
    • Semi-portal bridges combine elements of top-running and portal designs.

    Top Running Bridge Crane

    • Distinguished by running on rails embedded within the crane support structure.

    Under-Slung Bridge Crane

    • Distinguished by their under-slung arrangement, which can allow for cantilevered ends and multiple cranes on parallel tracks.

    Portal Bridge Crane

    • Distinguished by running on lower-level tracks and using legs to support the bridge girder.

    Semi-Portal Bridge Crane

    • Combines the features of top running and portal cranes; often using legs and a cantilever arrangement.

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    Description

    This quiz explores different types of hoists, including electric, pneumatic, and hydraulic systems. It covers their mechanisms, control methods, and typical applications in lifting tasks. Understand the advantages and limitations of each hoist type to enhance your knowledge of material handling.

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