Podcast
Questions and Answers
What is the primary purpose of heat treatment in metals?
What is the primary purpose of heat treatment in metals?
- To increase the weight of the metal for stability
- To create a decorative finish on metal surfaces
- To prevent corrosion in metal products
- To change the microstructure and mechanical properties of metals (correct)
Which of the following is NOT a typical effect of heat treatment?
Which of the following is NOT a typical effect of heat treatment?
- Increase the strength of the material
- Relieve stresses in a material
- Decrease the ductility of the material
- Change the color of the metal (correct)
Which process is most commonly performed as part of heat treatment?
Which process is most commonly performed as part of heat treatment?
- Quenching (correct)
- Welding
- Forging
- Casting
What happens when the force and effort in a machine are equal?
What happens when the force and effort in a machine are equal?
How does increasing the lines of cable affect the maximum tow weight of a winch?
How does increasing the lines of cable affect the maximum tow weight of a winch?
What is the typical sequence of stages in heat treatment?
What is the typical sequence of stages in heat treatment?
Which natural fiber is NOT commonly used for producing rope slings?
Which natural fiber is NOT commonly used for producing rope slings?
What is the primary function of the pulley mechanism in a hand chain hoist?
What is the primary function of the pulley mechanism in a hand chain hoist?
What does the mechanical advantage (MA) in machines typically allow?
What does the mechanical advantage (MA) in machines typically allow?
How much can the force exerted by the hand chain be multiplied by the gearbox in a manual chain hoist?
How much can the force exerted by the hand chain be multiplied by the gearbox in a manual chain hoist?
What is the formula to calculate the efficiency of a machine?
What is the formula to calculate the efficiency of a machine?
Which of the following is an example of a natural polymer?
Which of the following is an example of a natural polymer?
What is one advantage of polymer products in lifting equipment?
What is one advantage of polymer products in lifting equipment?
What are additives like plasticisers and stabilisers used for in polymers?
What are additives like plasticisers and stabilisers used for in polymers?
Why have fiber rope slings declined in usage compared to newer textile slings?
Why have fiber rope slings declined in usage compared to newer textile slings?
In what applications are nylon compounds typically used?
In what applications are nylon compounds typically used?
What is the main constituent of wood and paper?
What is the main constituent of wood and paper?
What is the primary property that makes polymers suitable for lifting equipment?
What is the primary property that makes polymers suitable for lifting equipment?
What was the original factor of safety for BS grade 40?
What was the original factor of safety for BS grade 40?
How are hardened and tempered grades denoted after the factor of safety was reduced?
How are hardened and tempered grades denoted after the factor of safety was reduced?
What distinguishes medium tolerance from fine tolerance chain?
What distinguishes medium tolerance from fine tolerance chain?
What process do all machine-made chains undergo as part of their manufacturing?
What process do all machine-made chains undergo as part of their manufacturing?
What is a lever primarily used for?
What is a lever primarily used for?
When were the new number grades for medium tolerance chain initiated?
When were the new number grades for medium tolerance chain initiated?
What is the purpose of the term 'calibrated' concerning chains?
What is the purpose of the term 'calibrated' concerning chains?
What can Kuplex use for grades 8 and 10 components?
What can Kuplex use for grades 8 and 10 components?
What does a tensile test primarily determine about a material?
What does a tensile test primarily determine about a material?
Which property indicates the maximum load the material can withstand before fracture?
Which property indicates the maximum load the material can withstand before fracture?
What occurs at the yield point of a material?
What occurs at the yield point of a material?
What does the term 'local necking' refer to?
What does the term 'local necking' refer to?
What is usually used for testing metals in tensile tests?
What is usually used for testing metals in tensile tests?
Which of the following points is NOT typically found in a stress/strain curve?
Which of the following points is NOT typically found in a stress/strain curve?
What is the purpose of recording the load required for specific elongation during a tensile test?
What is the purpose of recording the load required for specific elongation during a tensile test?
What is shown on the stress/strain curve at the elastic limit?
What is shown on the stress/strain curve at the elastic limit?
What happens to the stress of a ductile test piece as it undergoes deformation compared to that of a brittle test piece?
What happens to the stress of a ductile test piece as it undergoes deformation compared to that of a brittle test piece?
Which type of stress is exerted on a chain sling when it is pulled?
Which type of stress is exerted on a chain sling when it is pulled?
In which scenario would double shear be relevant?
In which scenario would double shear be relevant?
What is the primary distinction between ductile and brittle materials based on their performance under tensile stress?
What is the primary distinction between ductile and brittle materials based on their performance under tensile stress?
What type of force is a jack body subjected to when it is under load?
What type of force is a jack body subjected to when it is under load?
How does the reduction in cross-sectional area affect stress in the D to E section during a tensile test?
How does the reduction in cross-sectional area affect stress in the D to E section during a tensile test?
Which example illustrates torsion in a mechanical context?
Which example illustrates torsion in a mechanical context?
What is a characteristic of brittle materials when subjected to stress?
What is a characteristic of brittle materials when subjected to stress?
Flashcards
Lever
Lever
A device that multiplies force applied to an object using a pivot point.
Wheel and Axle
Wheel and Axle
A rod attached to a wheel, used to multiply force.
Compound Machines
Compound Machines
Machines that are made up of two or more simple machines.
Simple Machines
Simple Machines
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Fine Tolerance Chain
Fine Tolerance Chain
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Medium Tolerance Chain
Medium Tolerance Chain
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Chain Grade
Chain Grade
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Heat Treatment
Heat Treatment
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Mechanical Advantage (MA)
Mechanical Advantage (MA)
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Working Load Limit (WLL)
Working Load Limit (WLL)
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Winch Line Multiplication
Winch Line Multiplication
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Gear Ratio in Chain Hoists
Gear Ratio in Chain Hoists
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Effort (in a machine)
Effort (in a machine)
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Velocity Ratio (VR)
Velocity Ratio (VR)
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Efficiency
Efficiency
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Polymers
Polymers
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Natural Polymers
Natural Polymers
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Synthetic Polymers
Synthetic Polymers
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Additives
Additives
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Fibre Rope Slings
Fibre Rope Slings
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Brittle Material
Brittle Material
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Ductile Material
Ductile Material
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Single Shear
Single Shear
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Double Shear
Double Shear
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Compression
Compression
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Tension
Tension
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Torsion
Torsion
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What is Heat Treatment?
What is Heat Treatment?
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What can Heat Treatment Achieve?
What can Heat Treatment Achieve?
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What are the stages of Heat Treatment?
What are the stages of Heat Treatment?
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Common Heat Treatment Processes
Common Heat Treatment Processes
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Elastic Limit
Elastic Limit
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Yield Point
Yield Point
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Ultimate Tensile Strength
Ultimate Tensile Strength
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Elongation
Elongation
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Local Necking
Local Necking
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Stress-Strain Curve
Stress-Strain Curve
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Limit of Proportionality
Limit of Proportionality
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Ultimate Breaking Stress
Ultimate Breaking Stress
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Study Notes
LEEA - Foundation Certificate (Global) - Course Workbook
- Lifting Equipment: A machine that uses applied force at one point to transmit force to another point, giving a mechanical advantage for a specific task.
- Simple Machines: Basic mechanisms like levers, wheels and axles, pulleys, inclined planes, wedges, and screws, used individually or in combinations to achieve mechanical advantage.
- Compound Machines: A combination of simple machines working together. They are more complex and perform more work than individual simple machines.
- Examples include mobile cranes, which combine levers, pulleys, screws, and wheels and axles.
- Weight and Force: Weight and force are considered equal and expressed in the same units. The force to lift the load is referred to as the "effort" and to calculate the work done, by definition, equals force multiplied by distance.
- The Moment of Force (Turning Moment) is the effect of a force when applied at a distance from the centre of rotation.
- Mechanical Advantage (MA): The relationship between the load (the weight being lifted) and the effort (the force applied). It is calculated as Load ÷ Effort. MA makes lifting easier.
- Increasing the lines of cable used in a winch multiplies the mechanical advantage and thus the load that can be lifted.
- Velocity Ratio (VR): The relationship between the distance moved by the effort and the distance moved by the load. VR is calculated as Distance moved by effort ÷ Distance moved by load.
- A higher velocity ratio means the effort moves further than the load but may require more effort.
- Efficiency: Demonstrates the ability of a machine at converting input energy into useful output energy. It is calculated as Mechanical Advantage ÷ Velocity Ratio x 100%.
Polymers and Natural Fibres
- Polymers: Large molecules made up of repeating units.
- Natural: Derived from natural sources like cellulose, wool, silk, etc. Used for centuries in various applications.
- Synthetic: Man-made polymers like nylon, PVC, polypropylene, etc.
- Natural Fibres: Fibres from grasses, plants or other leaves woven into rope for lifting equipment. Traditional materials like manila, hemp, or sisal.
Heat Treatment
- Heat Treatment: Process of heating and cooling metals to change their microstructure and physical/mechanical properties.
- Different temperatures and cooling rates produce different outcomes.
- Potential results are increasing or decreasing strength, toughening a material, completing or surface hardening, relieving stress, or annealing, amongst others.
- Hardening and Tempering: Two-step process often used to treat steel.
Stress and Strain
- Stress: Force applied per unit area, relating to the mechanical properties of a material being loaded.
- Calculated by dividing force by area.
- Important in estimating failure points of equipment.
- Strain: Measure of deformation or change in shape of a material due to applied force, sometimes called elongation.
Tensile Test
- Tensile Test: Fundamental mechanical test performed on materials to test mechanical properties, such as tensile strength.
- Using a standard specimen of machine-made material (round, square, or rectangular).
- Records the relationship between load and elongation up to fracture.
Shear, Tension and Compression
- Single Shear: Forces acting across one side of a material.
- Double Shear: Forces acting across two sides of a material.
- Compression: Pushing force.
- Tension: Pulling force.
- Torsion: Twisting force.
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