Foundation test

Module 1

• Match the section of HSWA with the corresponding duty as follows:
  • Section 2 correlates to duties of designers, manufacturers, importers, and suppliers.
  • Section 7 correlates to duty of employees.
  • Section 6 correlates to duties of the employer.
• Ensuring all plant machinery has a technical file held within the premises is NOT a main duty of an employer in accordance with the Health and Safety at Work Act.

Module 2

• Associate each term with its definition:
  • Lifting Machine/Appliance: Any device (sling, eyebolt etc.) used to connect the load to a lifting appliance.
  • Lifting Accessories: A factor applied by the user (slinger or rigger).
  • MBL: Working Load Limit.
  • WLL: The Minimum Breaking (or failure) Load.
  • Mode Factor: Safe Working Load.
  • Factor of Safety: A generic term used to cover all lifting accessories and appliances.
  • Lifting Equipment: A device or mechanism, such as a winch, sheave block or chain block.
  • SWL: A factor which is applied to the MBL to determine the WLL.
• Supply of Machinery (Safety) Regulations is the UK regulation that implements the Machinery Directive.
• Competency requires:
  • Training
  • Supervision
  • Instruction
  • Delegation
• LEEA's definition of a competent person: One who has the requisite theoretical knowledge, of the type of material under examination to certify with confidence whether it is free from patent defects and suitable in every way for the duty for which the article is required, is TRUE.
• Match the regulation to their names:
  • LOLER: Lifting Operations and Lifting Equipment Regulations 1998
  • PUWER: Provision and Use of Work Equipment Regulations 1998
• Match the LOLER regulation numbers with their correct titles
  • Regulation 8: Organisation of lifting operations
  • Regulation 10: Lifting equipment for lifting persons
  • Regulation 5: Thorough examination and inspection
  • Regulation 9: Positioning and installation
  • Regulation 11: Keeping of information
  • Regulation 7: Reports and defects
  • Regulation 4: Strength and stability
  • Regulation 6: Marking of lifting equipment
• Match the PUWER regulation number with their correct titles:
  • Regulation 6: Specific risks
  • Regulation 8: Maintenance
  • Regulation 9: Information and instructions
  • Regulation 5: Inspection
  • Regulation 7: Suitability of work equipment
  • Regulation 4: Training

Module 3

• Standards descriptions:
  • BS: British standard, mainly in the UK
  • DIN: German standards
  • ASME: International standard, used globally
  • EN: Euronorm ,used throughout Europe
  • ISO: American standards
• Matching the terms to their descriptions:
  • ACoP: Approved Code of Practice
  • ACoP L22: PUWER Approved Code of Practice
  • LEEA COPSULE: Recommended Code of Practice
  • ACoP L113: LOLER Approved Code of Practice
• The Health and Safety Executive issues Approved Codes of Practice.
• Definitions
  • Hardness: resistance to deformation from original shape
  • Ductility: plastic deformation under tensile stress without fracture
  • Malleability: ability to deform under compressive stress
  • Brittleness: tendency to fracture or fail under relatively small forces, impacts, or stocks
  • Elasticity: ability to return to original dimensions after the removal of stress
  • Strength: resistance to permanent shape change when a compressive force is ap
  • Corrosion: electrochemical oxidation of metals in reaction with an oxidant
• Elements such as manganese, silicon, or aluminum added to deoxidize metal produce Killed steel.
• Steel types and uses matched as follows:
  • Higher tensile steel is used in the manufacture of chain and fittings.
  • Mild steel is used to make components such as drive shafts, wheel axles, and sheave pins.
  • High tensile steel is used for fabricated items like grabs, trolleys, and spreaders.

Module 4

• Breaking strength of steel grades listed are:
  • Grade M: 400 N/mm²
  • Grade T: 800 N/mm²
  • Grade V: 1000 N/mm²
  • Grade S: 600 N/mm²
• Heat treatment affects these properties of materials:
  • Toughness
  • Ductility
  • Porosity
  • Hardness
  • Stiffness
  • Brittleness
• "Heat treatment for steel is used to induce stress raisers in the grain structure of the given material" is FALSE

Module 5

• Weight, Force, Mass and Length are units of measure. Size and Grade are not.
• Meter is NOT an imperial unit of measure, inch pint, stone, yard and ounce are.
• Conversions from metric tons to pounds:
  • Tonne = 2239.9 lbs
  • Ton(US) = 2000 lbs
  • Ton = 2204.62 lbs

Module 6

• Terms and definitions:
  • Strain: The deformation of a material in relation to its original length
  • Stress: A material's attempt to resist an applied force.

Module 7

• LOLER places the duty on the competent person for deciding if, and what, tests are necessary on the making a thorough examination.

Module 8

• Iron Ore, Coke and Lime are the raw inputs melted in a blast furnace.
• Basic oxygen steelmaking and electric arc furnace methods are techniques used.
• Adjusting the steel composition is done via the molten steel.
• Solidification of the steel shell occurs in a cooled mold.
• Cast defects are eliminated, achieving required shape and quality.
• Secondary forming gives the steel its final shape and properties.
• Upsetting is a manufacturing process that increases section thickness.
• Swaging reduces the section, increasing length.
• Drawing out forms section of the dies.
• A dropped forged lifting accessory is easily recognized by the flash line.

Module 9

• NDT Techniques & Descriptions
  • Ultrasonic Testing: Locating surface and subsurface defects in many materials.
  • Eddy Current Testing: Detecting surface cracks in ferrous/magnetic materials.
  • Dye Penetrant: Detecting surface and near-surface flaws in conductive materials.
  • Magnetic Particle Testing: Locating cracks & porosity that break the surface of a material.
• Materials Tests & Purpose:
  • Brinell: Evaluates both the ductility and soundness of a material.
  • Charpy: Verifies the hardness if lifting equipment following heat treatment.
  • The Bend Test: Determines energy absorbed during fracture. Horizontal material in Anvil.
  • Izod: Determines energy absorbed during fracture verticle material is cantilever.

Module 10

• A rope made from wire with tensile strength of 1570 to 1960 N/mm² is Rope grade 1770/Rope grade 1960.
• A rope made from wire with tensile strength of 1770 to 2160 N/mm² is Rope grade 1770/Rope grade 1960.

Module 11

• BS EN 13414-1 is WLL expressed in terms of the inclination angle to the vertical
• BS 1290 is SWL at the included angle
• Type of chain used for chain slings is Grade T, DT and DAT
• BS EN 818 is the harmonized European standard for chain and chain slings
• Chain Types used in accordance with BS EN 818-7: Grade T, DAT and DT
• Chains with fine tolerance use grades T, DAT & DT
• Chains with Medium Tolerance use Grade 4 and Grade 8
• "Mechanically assembled chain slings do not need to be proof tested" is FALSE
• The Uniform Load Method should used to rate a general purpose chain sling.
• 8 links separate the grade marking of a chain, in accordance with BS EN 818.

Module 12

• The following are "lifting appliances":

  • Crane
  • Gin wheel
  • Winch
  • Pulley block

• Competent Person's responsibility: Safe Working Load

• Manufacturer's responsibility: Working Load Limit

• "In severe conditions the Factor of Safety for a piece of lifting equipment may be reduced" Is FALSE

• Vertical angle of a multi-leg sling range @ 0 - 45° is 0-90°

• WLL using Uniform Load Method:

  • Two leg sling @ 0 - 45°: 1.4 x WLL of a single leg
  • Three and four leg sling @ 0 - 45°: 2.1 x WLL of a single leg
  • Three and four leg sling @ 45°-60°: 1.0 x WLL of a single leg
  • Two leg sling @ 45 - 60°: 1.5 x WLL of a single leg

• A multipurpose four leg sling is rated at the same working load limit as a three leg, so the fourth leg would be spare.

Module 13

• Textile slings can be of man-made materials:
  • Polyamide (nylon)
  • Polyester
  • Polypropylene.
• Natural fibre slings can be of materials:
  • Manila
  • Sisal
  • Hemp
• Fibres suitable within the temperature range -40° to 100°C:
  • Polyester
  • Polypropylene
• Fibre chemical resistance:
  • Polyamide/Polyester/Polypropylene/Manila/Sisal/Dyneema is Immune to alkalis but attacked by acids
  • Polyester/Polyamide/Polypropylene/Manila/Sisal/Dyneema is Resistant to acids but damaged by alkalis
  • Polypropylene/Polyamide/Polyester/Manila/Sisal/Dyneema is little affected by acids or alkalis but damaged by solvents etc.
• Fibre Label Colours
  • Natural Fibre - Brown
  • Polyamide - Blue
  • Polyester - Green
  • Polypropylene - White
• Fibre Elongation:
  • Polyester has Varied elongation - usually more than 5% but less than 40%.
  • Polyamide has Elongation of Up to 40%.

Module 14

• Polypropylene has and Elongation of Approximately 5%
• BS EN 1492-4 requires spliced test pieces to sustain forces of "2" x WLL
• Flat webbing slings are made drom Polyamide, Polyester and Polypropylene
• Textile Sling match colour labels
  • Polypropylene - Brown
  • Polyester - Blue
  • Polyamide - Green
• The following materials un affected by water are:
  • Polyester
  • Polypropylene
• "Man Made Fibre Slings return to their original dimension after use under load" is FALSE
• Web Sling labes requirements:
  • Traceability Code
  • Material of the sling
  • Grade of any fittings
  • Colour
  • Number and part of the standard BS EN 1492-1
  • Any marking required by legislation (i.e. the CE mark)
  • Nominal length
  • WLL

Module 15

• BS EN 1492-2 requires a minimum safety factor of 7:1 for roundslings
• Roundslings can be of:
  • Polyamide
  • Polyester
  • Polypropylene
• Solar degradation for man-made fibres in roundsling manufacture is called stabilising.

Module 16

• BS EN 1677 covers Components for slings
• (Images will be here)
• "Welded rings meet the essential safety requirements of the European Machinery Directive" is FALSE.

Module 17

• The weld in a master link has to be in top position at
• According to BS EN 1677-4, you cannot cut, weld, alter or repair Grade 8 or 40 chain links.
• Match the accessory and harmonised standards as:
  • Shackles: BS EN ISO 3266:2010
  • Eyebolts: BS EN 13889:2003

Module 18

• The intended uses for types of shackle:
  • Bow shackle: used for joining 3 items together
  • Dee shackle: used for joining 2 items together
• BS EN 13889 requires the following shackle markings:
  • WLL
  • Traceability code
  • Manufacturer's name/symbol/code
  • Grade mark
• The statement "A shackle pin is generally under single shear conditions" is TRUE.

Module 19

• Dynamo eye bolts use is is vertical lifting.
• The correct lifting use is the Collared eye bolts is Angular lifting.
• An undercut allows the collar to seat fully with load.
• The markings required On Eye Bolts are :
  • Identification mark
  • Quality / Grade
  • Safe working load
  • Screw thread type

Module 20

• Correspond Thread to their names:
  • UNC: Unified Coarse threads
  • M: ISO Metric threads
  • BSW: BS Whitworth threads
• (Images to be mapped here)
• Select requirements for marking turnbuckles & rigging screws:
  • Working load limit in kilograms or tonnes
  • Identification mark traceable to the manufacturers / suppliers documentation
  • Traceability code on all load bearing components, i.e. body, eyes, hooks, forks, etc.
  • Manufacturers name or identification.
  • CE Marking

Module 21

• The grade of fine tolerance short link chain in manual chain hoists is Grade T
• An chain stop shalt with stand rupture 2.5 times the static tensile force at the rated capacity
• If suspended from a power operated crane, please reduce he SWL of a hand chain.
• (Percentage Reduction number to be filled out) Please select the marking requirements for a chain hoist from the following list: " (Select 6 answers)
  • The name and address of the manufacturer
  • The serial number, if it exists"
  • [] The rated capacity on the cover and on the bottom block
  • Factor of Safety
  • SWL
  • The dimensions and quality of the load chains

Module 22

• Pick the correct standard from the choices provided below: "The Current harmonized standard for lever hoists is BS EN 13157:2004______," Crane safety hand operated equipment In with EN 818-7 what grade fine tolerence short chain should grade T be "The Chain end stop fitted to a lever hoist must be able to sustain a force of 3 times the rated force of the Chain" - the answer is True
• When the chain is operated to lower the load to hoist the the break engages to allow the weight of the load can help to control the load by dis engagingthe breaks - False You " SHOULD NOT" use the load Chain be used to form a sling around a load and back hooked in hoisting
• Majority of lever hoists are meant o be operated by single person Care is taken to not drop the lever hoist as this would : Casing
• To the gears other me

Module 23

• The current Standard overing Jaw winches is "BS 13517" which requires a minimum factor of safety for lifting general applications between 5:1/ 4:1/7:1" Jaw winches can be hydraulically operated -false (Images need to be here ) and match that accordingly, to E/C/B/D/A

Module 24

• Select requirenents for markings of a Jaw Winch :
• Name and address of manufacturer
• Markings of for direction o Movement
• The series or type of designation
• Year of manufacturer
• The Serial Number if it exists Rated Capactity dimensions and quality of the Ropes

###Module 25

###Module 26

• In regards to the rope size diameter match, Too large: Rope that can get stuck. Too small: Jaws that will not sufficiently grip. What could easily jam the winches mechanism makingthe winches inoperative? (Choose 2 answers)
• Kinks
• Sheer Pins (Please add all images to the question and align accordingly)

###Module 27

• The statements for operations for pawels ratchetjacks are related to the rack
• What type of jack operates bt the following method is a ratchet lever which turns to jack and lower which is : "Journal Jack"
• With referenced to hydraulics more oil is delivered through each stroke then is loaded -false
• (Images here)
• "Flooe Plate and Packers are to sure the lack are leveled to Use - True Here (6 answers)
• The name is and addrdress which is applicable the manufractures representative
• SWL" Seiral number on batch code
• Thead Type code What Is yearthe year
• Prodcut Designation Design code

Module 28

• Module 112 The following are C hooks for marks accrording to: BS EN 13155 ; answer : ALL
• CE Minimum load if neccesary
• Thread type
• Self Weight of crane fork of what 5 Percent WLL or 55 kg
• Working Load Limir
• Year of MAunfacrure
• Ifenfictaiotn
• swL

Module 113 : is what you should match Lift Palleties Loads and Lift Hollows Loads- the Answer is what ypou align with correct answers on 2 sides"

Module 29

• Powered lifting machines are good because heavier or repetitive lifting Applications as they offer:
• Speed Operatoes away from the load
• Less fatugue

Module 30

-What voltage range is often known as extra voltage LOW voltage and the answers between is (ALL) "The statement Power hoist shall be provided with stop request that can be true and false"

Module 31

119Which of the following statements you choose the option as the mandatory and what a capacity limier 3-2 Please check the picture or draw that as what needs please , and I match correct allignmnets the types and please add the lines as needed

Module 32

• Correctly Identify the gantry and show below :121 Internatlly Braced Goal Post Extenatlly Braced what would the correct type types is ? Wall Column Overbraced Sleeving , or Overbraced, Column and please and
• Please review carefully in what way with each answer if the images are as expected and aligned

Module 33

• What we need is the the draw the images that the types to align with answers
• Roll -The types the roll girders : Box, Lattice, and what and can make so draw here accordingly (Draw the draw please for the matching the correct answers accordingly, Top RUnnings Underslung to what a proper matching and draw that images to put into the right and poroportiate order.) "
• The offshore for
• What a design the offshare types as which of the following for (8)- Please review carefully in what way with each answer if the images are as expected and aligned. :
• Manufacturer Serial Number * manufacturer *swl, or *Payload or Design Temperature Or Mass and angles

Module 34

• IPlease review carefully in what way with each answer if the images are as expected and aligned)
• please help review to ensure that what is a proper answers what all required please

Please review carefully to ensure that what is a proper answers what all required please

Key aspects of the Health and Safety at Work Act are matched to corresponding duties and definitions. Topics covered include the duties of designers, manufacturers, employers, and employees, as well as essential lifting terminology.