Podcast
Questions and Answers
What is the most used hand tool by service technicians?
What is the most used hand tool by service technicians?
Wrenches
What type of steel are most wrenches constructed of?
What type of steel are most wrenches constructed of?
Forged alloy steel, usually chrome-vanadium steel
What is the purpose of an open-end wrench?
What is the purpose of an open-end wrench?
To loosen or tighten bolts or nuts that do not require a lot of torque
A box-end wrench is angled at 15 degrees to allow it to clear nearby objects.
A box-end wrench is angled at 15 degrees to allow it to clear nearby objects.
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What is the common name for a wrench that has an open end at one end and a box end at the other?
What is the common name for a wrench that has an open end at one end and a box end at the other?
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When is an adjustable wrench typically used?
When is an adjustable wrench typically used?
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What are other names for line wrenches?
What are other names for line wrenches?
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What is a socket used for?
What is a socket used for?
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What are the standard automotive drive sizes for sockets?
What are the standard automotive drive sizes for sockets?
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What happens if a 12-point socket is used with excessive force?
What happens if a 12-point socket is used with excessive force?
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What is the purpose of a crowfoot socket?
What is the purpose of a crowfoot socket?
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What are the two basic types of torque wrenches?
What are the two basic types of torque wrenches?
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What happens when a torque wrench reaches the specified torque?
What happens when a torque wrench reaches the specified torque?
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How do beam type wrenches indicate the pre-set torque?
How do beam type wrenches indicate the pre-set torque?
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How frequently should torque wrenches be checked and adjusted?
How frequently should torque wrenches be checked and adjusted?
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Using a torque wrench eliminates the need for a breaker bar or a ratchet?
Using a torque wrench eliminates the need for a breaker bar or a ratchet?
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Explain the safe use of sockets with a ratchet.
Explain the safe use of sockets with a ratchet.
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Sockets and ratchets should be cleaned after use for optimal performance.
Sockets and ratchets should be cleaned after use for optimal performance.
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What is the most common type of screwdriver?
What is the most common type of screwdriver?
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What is the main consideration when using a flat tip screwdriver?
What is the main consideration when using a flat tip screwdriver?
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What tool can be used for fasteners with limited room?
What tool can be used for fasteners with limited room?
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Describe the purpose of an offset screwdriver.
Describe the purpose of an offset screwdriver.
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When is an impact screwdriver used?
When is an impact screwdriver used?
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Hammers and mallets are used to force objects together or apart.
Hammers and mallets are used to force objects together or apart.
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What distinguishes the different types of hammers?
What distinguishes the different types of hammers?
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What is the purpose of a mallet?
What is the purpose of a mallet?
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What is inside a dead-blow hammer?
What is inside a dead-blow hammer?
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What are pliers used for?
What are pliers used for?
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What is the purpose of a slip-joint pliers?
What is the purpose of a slip-joint pliers?
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What is the purpose of multigroove adjustable pliers?
What is the purpose of multigroove adjustable pliers?
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What are linesman's pliers used for?
What are linesman's pliers used for?
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What are the purposes of diagonal pliers?
What are the purposes of diagonal pliers?
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What is the purpose of needle-nose pliers?
What is the purpose of needle-nose pliers?
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What is the purpose of locking pliers?
What is the purpose of locking pliers?
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What are snap ring pliers used for?
What are snap ring pliers used for?
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What is the purpose of tin snips?
What is the purpose of tin snips?
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What is a utility knife used for?
What is a utility knife used for?
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What is a punch used for?
What is a punch used for?
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What is the purpose of a remover?
What is the purpose of a remover?
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What can be used to remove a damaged bolt head or nut?
What can be used to remove a damaged bolt head or nut?
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What are bolt extractors often called?
What are bolt extractors often called?
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What can be used to make loosening a plug or bolt easier?
What can be used to make loosening a plug or bolt easier?
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Why is it important to assemble tools properly?
Why is it important to assemble tools properly?
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What is the purpose of a seal puller?
What is the purpose of a seal puller?
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What is a test light used for?
What is a test light used for?
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What is the purpose of a soldering gun or soldering iron?
What is the purpose of a soldering gun or soldering iron?
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What is the purpose of a binder clip?
What is the purpose of a binder clip?
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Study Notes
Hand Tools - Objectives
- Students will be able to identify the best tool for a particular job
- Students will be able to discuss safe use of hand tools
- Students will be able to differentiate between brand names and proper names for tools
- Students will be able to explain how to maintain hand tools
Wrenches
- Wrenches are the most commonly used tool by mechanics.
- Most wrenches are made of forged alloy steel, often chrome-vanadium steel.
- Open-end wrenches: used to loosen or tighten bolts/nuts needing less torque.
- Open-end wrenches have different sizes at each end.
- Box-end wrenches: placed over the top of the fastener, gripping its points.
- Box-end wrenches are angled 15 degrees to facilitate bypassing objects.
- Box-end wrenches have different sizes at each end, often sold as "combination wrenches"
- Combination wrenches contain both an open-end and a box-end of the same size.
- Adjustable wrenches: used when a precise size wrench isn't available or for large fasteners needing rotation but not tightening.
- Adjustable wrenches common sizes are 8", 10", and 12".
- Line wrenches: also known as flare-nut wrenches or fitting wrenches, used to grip nuts on fuel and refrigerant lines.
Ratchets, Sockets, and Extensions
- A socket grips a fastener's points or flats.
- Sockets are rotated via a ratchet or breaker bar.
- Ratchets create a "ratcheting" noise when rotated in a direction opposite of tightening/loosening; a knob controls direction change.
- Breaker bars (flex handles) have a longer handle than a ratchet, meaning higher torque can be applied.
- Socket drive sizes: common sizes are 1/4", 3/8", and 1/2" for automotive use.
- Point types: 6-point sockets grip fasteners on all sides; 12-point sockets can round off fasteners under high force.
- Crowfoot sockets are open-ended or line wrench-style sockets allowing access to fasteners challenging to reach via conventional tools.
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Torque wrenches apply a controlled force to fasteners.
- Clicker type: has a clicking mechanism signifying maximum torque reached.
- Beam type: displays torque via a beam's deflection.
Screwdrivers
- Many fasteners are tightened/loosened with screwdrivers.
- Flat-tipped (straight blade): common type, width of blade matching slot in the fastener.
- Phillips (cross-head): another commonly used type.
- Stubby screwdrivers: shorter blades and handles for limited access.
- Offset screwdrivers: bent at the ends, like wrenches, to access fasteners with constrained space.
- Impact screwdrivers: need a hammer to deliver impact force, used when standard screwdrivers fail to loosen or tighten fasteners.
Hammers and Mallets
- Hammers/mallets are used to force objects together or apart.
- Hammer type is determined by the shape of the hammer's head.
- Ballpeen hammer's head has a spherical peen.
- Mallets have a broad striking surface to prevent damaging the object being worked on.
- Rubber mallets: deliver force without harming the surface.
- Dead blow hammers: feature a metal housing filled with small lead shot to reduce vibrations and increase efficiency.
Pliers
- Pliers are used for holding objects, twisting, bending, and cutting.
- Slip-joint pliers: adjustability.
- Multigroove adjustable pliers (or Channel Locks) are used for gripping larger components.
- Linesman's pliers: versatile tool for gripping, cutting (including softer wire); various specialized features (i.e., flat grip).
- Diagonal-cut pliers: designed just for cutting.
- Needle-nose pliers: long pointed jaws fit into narrow crevices.
- Locking pliers (or Vise Grips): adjustable and lockable.
- Snap-ring pliers: remove and install snap rings.
Files
- Files smooth metal via their row of diagonal teeth.
- Files come in various shapes and sizes.
- Files require a handle for safe use.
Cutters
- Snips (tin snips): straight cuts in metal, aluminum, or fabric.
- Utility knives: use replaceable blades for cutting various materials.
Punches and Chisels
- Punches: small-diameter steel rods with a smaller diameter end for removing pins.
- Chisels: straight sharp cutting ends for cutting off rivets/separating assembly pieces.
- Safety caution: Always wear eye protection when using punches/chisels, per warning labels.
- Chisel sharpening: grind or file the mushroom material from the end of a chisel to restore sharp edge and functionality.
Removers
- Tools designed for removing damaged fasteners.
- Stud removers: have serrated wheels for gripping the studs to remove them.
- Nut splitters: split rounded or broken nuts to facilitate removal.
- Easy-outs: are a reusable method for removing broken bolts/screws.
- Wax trick: apply molten wax for easier removal of rusted/gripped fasteners.
Hacksaws
- Used to cut metal, including steel, aluminum, brass, or copper.
- Incorporate replaceable blades with varying sharpness/teeth density.
Tool Sets and Accessories
- Begin with a small set of tools instead of a bulky/expensive set.
- Tool boxes are typically organized to help locate tools efficiently.
Seal Drivers and Pullers
- Seal pullers: used to remove grease seals from automotive components.
- Seal drivers: used to seat the seal into their pocket in the automotive component.
Electrical Hand Tools
- Test lights: used for testing electricity in a circuit.
- Soldering guns: use electricity or gas/butane to heat solder for electrical work in automotive components.
Use a Binder Clip
- Binder clips (1 1/4 inches wide) are used to maintain parts/hardware in place, especially for fender covers.
Hand Tool Maintenance
- Clean each tool after use, separating them in the tool box.
- Line tool drawers with a material to prevent tool movement.
- Release tension on clicker-type torque wrenches to prevent damage to internal mechanisms.
- Store the tool box securely in a designated area.
Summary
- Summary of various hand tool types and their functions.
- Instructions on using each tool type.
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Description
This quiz focuses on the identification, safe use, and maintenance of hand tools, particularly wrenches. Students will learn about different types of wrenches, their uses, and the importance of safety in using them. Prepare to explore the specifics of open-end, box-end, and combination wrenches.