Gypsum Products: Chapter 16

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Questions and Answers

A dental laboratory technician notices that a wax pattern is distorting during the investing process. Which property of wax is most likely the primary cause of this issue?

  • Negligible excess residue after burnout.
  • Significant thermal expansion and contraction. (correct)
  • Minimal flow even at elevated temperatures.
  • High melting range exceeding room temperature.

In the lost wax technique, what is the purpose of investing the wax pattern before burnout?

  • To ensure complete removal of all wax residue without any carbon deposits.
  • To prevent the molten metal from cooling too rapidly during casting.
  • To create a mold that can withstand the high temperatures of casting. (correct)
  • To refine the surface detail of the final cast restoration.

Which of the following is NOT a classification of waxes used in dentistry?

  • Polishing waxes (correct)
  • Impression waxes
  • Processing waxes
  • Pattern waxes

During the double-pour method of model creation, why is it important that the occlusal plane is parallel to the base?

<p>To provide a stable and level base for laboratory procedures. (B)</p> Signup and view all the answers

If the viscosity of a wax increases, how would this affect the flow of a wax material?

<p>The flow will decrease. (A)</p> Signup and view all the answers

Which of the following gypsum products requires the LEAST amount of excess water during mixing, leading to higher strength?

<p>Die stone/high-strength stone (α-hemihydrate) (C)</p> Signup and view all the answers

A dental assistant needs to create a working cast that requires good strength and abrasion resistance. Which gypsum product is MOST suitable for this purpose?

<p>Dental stone (α-hemihydrate) (B)</p> Signup and view all the answers

During the calcination process of gypsum, what chemical change occurs?

<p>Dihydrate transforms into hemihydrate (C)</p> Signup and view all the answers

How do particle shape and porosity of gypsum affect its strength and abrasion resistance?

<p>Lower porosity and uniform particle shape increase strength. (D)</p> Signup and view all the answers

A dental laboratory technician needs to create a die with high resistance to heat and stress. Which type of gypsum product should be selected?

<p>Die stone/high-strength stone (D)</p> Signup and view all the answers

Why is the water/powder ratio crucial in determining the strength of a gypsum product?

<p>Excess water increases porosity, decreasing strength. (C)</p> Signup and view all the answers

For which dental application is dimensional expansion of a gypsum model MOST detrimental?

<p>Creating a cast for a single crown restoration. (D)</p> Signup and view all the answers

What qualities affect gypsum material selection? (Select all that apply)

<p>All of the above (D)</p> Signup and view all the answers

A dental lab technician notices that a gypsum model has poor surface detail. Which factor is LEAST likely to contribute to this issue?

<p>Use of a surfactant with a water-based impression material. (C)</p> Signup and view all the answers

A dentist needs a gypsum material with high compressive strength and abrasion resistance for fabricating a die. Which type of dental stone is MOST suitable?

<p>High-strength/high-expansion stone (Type V). (B)</p> Signup and view all the answers

A dental student is mixing Type III dental stone and accidentally adds too much water. What is the MOST likely consequence of this error?

<p>Weaker and less durable model. (D)</p> Signup and view all the answers

Which of the following factors would MOST effectively retard the setting time of a gypsum mixture?

<p>Decreasing the water temperature. (C)</p> Signup and view all the answers

A dental assistant is preparing to pour up an impression using dental stone. To achieve optimal strength and accuracy, what should be the primary focus when mixing the gypsum?

<p>Using the minimum amount of water recommended by the manufacturer. (C)</p> Signup and view all the answers

A prosthodontist is fabricating a complete denture and requires a gypsum material for the master cast. Which property of Type III dental stone makes it suitable for this purpose?

<p>Moderate expansion upon setting. (D)</p> Signup and view all the answers

What is the effect of increased spatulation on the working time and viscosity of a gypsum mix?

<p>Decreases working time and increases viscosity. (C)</p> Signup and view all the answers

A dental technician observes that a gypsum model is setting too quickly. Besides using chemical retarders, what procedural adjustment could they make to MOST effectively extend the setting time?

<p>Decrease the amount of spatulation. (D)</p> Signup and view all the answers

Flashcards

Anatomic Portion

The portion of a dental model that replicates the teeth and soft tissues.

Double-Pour Method

A method of pouring dental models where the anatomic and art portions are poured in two separate stages.

Pattern Waxes

Waxes used to create a model of a dental restoration, such as inlays, crowns, and bridges.

Processing Waxes

Waxes used to aid in dental procedures, such as boxing impressions, attaching models, or creating borders.

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Lost Wax Technique

A dental laboratory technique where wax is melted and eliminated from a mold, then replaced with a casting material.

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Gypsum Products

Naturally occurring mineral used to make replicas of hard and soft tissues for diagnostic casts, working casts, and dies.

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Qualities of Gypsum

Accuracy, hardness, dimensional stability, fine detail reproduction, strength, abrasion resistance, solubility, color, cost, and safety.

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Calcination

The process where a dihydrate is heated to remove water, forming a hemihydrate.

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Model Plaster

Model plaster has porous, irregular particles and requires more water for mixing.

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Dental Stone

Dental stone has less porous, more uniform particles and is used for working casts due to its increased strength.

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Die Stone

Die stone is boiled in calcium chloride, high resistance to heat and stress.

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Porosity and Strength

Increased porosity leads to decreased strength in gypsum products.

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Dimensional Accuracy

The expansion that always occur during the setting of gypsum, should be minimal for die stone.

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Porosity vs. Detail

Inversely related; greater porosity leads to less detail in gypsum models.

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Impression Contamination

Blood, food, or saliva on the impression surface compromises the fine details.

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Surfactant

Improves the wetting of a surface or reduces the surface tension of a liquid.

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Model Plaster (Type II)

A gypsum product with high porosity, used for diagnostic casts.

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Dental Stone (Type III)

A gypsum product with: moderate porosity, used for denture and ortho models

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High-Strength/Low-Expansion Stone (Type IV)

A gypsum product with low expansion and high strength

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High-Strength/High-Expansion Stone (Type V)

A gypsum product that withstands the highest temperatures.

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Water-to-Powder Ratio

Increase in water leads to weaker model. Decrease in water leads to poor flow

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Study Notes

  • Gypsum and wax products are covered in chapter 16.

Gypsum Products

  • It is a naturally occurring mineral that makes replicas of hard and soft tissues.
  • Three types of gypsum products exists including; diagnostic casts, working casts, and dies.
  • The type used depends on the use of the intended model.

Qualities of Gypsum

  • Key attributes include; accuracy, hardness, and dimensional stability
  • Other qualities encompass; fine detail, strength, abrasion resistant and solubility.
  • Additional qualities are color, cost and safety of the products.

Gypsum Chemical Properties

  • Calcination is a process by which dihydrate of calcium sulfate loses H2O when heated, becoming calcium sulfate hemihydrate, grounding down.
  • When mixing gypsum products, hemihydrate turns into dihydrate.
  • Plaster contains the most excess water, while die stone consist of the least excess water.

Production of Gypsum Products

  • Material options include; model plaster, dental stone, and die stone/high strength stone.
  • Model plaster (β-hemihydrate) is porous, irregularly shaped, and diagnostic casts
  • Dental stone (α-hemihydrate) is shaped under steam, heat, and pressure, less porous, and used for working casts
  • Die stone/high strength stone (α-hemihydrate) boiled in 30% calcium chloride to be a product of densite with high resistance to heat and stress.

Gypsum Physical Properties

  • Important for material selection
  • Factors for strength and abrasion resistance are particle shaped and water needed for the mix.
  • Increased porosity decreases strength, while increased water increase strength.

Dimensional Accuracy

  • Expansion always occurs but there is no expansion after final set
  • Expansion would be most detrimental to the model type.

Reproduction of Detail

  • Greater porosity results in less detail.
  • Contamination negatively affects surface detail with blood, food, or saliva.
  • Good wetting reduces likelihood of voids
  • Water-based impression material reacts best with water-based gypsum.
  • Surfactant improves wettability

Gypsum Products: Types, Properties, and Uses

Type Porosity Compressive Strength (MPa) Abrasion Resistance Setting Expansion Examples and/or Uses
Model Plaster (Type II) High 8.8 Low High Diagnostic cast
Dental Stone (Type III) Moderate 20.6 Moderate Moderate Denture/ortho models
High-strength/low-expansion stone (Type IV) Low 34.3 High Low Die stone; cast restorations
High-strength/high-expansion stone (Type V) Low 48.0 High High Withstands highest temperatures

Water-to-Powder Ratios (W/P)

  • Increase in water leads to a weaker model.
  • Decrease in water lead to poor flow.
  • Type II Plaster ratio is 100g to 45-50mL
  • Type III Stone water ratio is 100g to 30-32mL
  • Type IV High-strength water ratio is 100g to 19-24mL

Setting Time Factors

  • Accelerate set time with chemical accelerators like potassium sulfate and set gypsum.
  • Increase water temp and increased spatulation to accelerate setup
  • Retard set time by using chemical retarders like borax.
  • Decreased water temp and decreased spatulation retards set up.

Controlling the Set

Working time Viscosity Strength
↑ W/P ratio Increase Decrease Decrease
↓ W/P ratio Decrease Increase Increase
↑ Rate Decrease Increase No effect
↑ Temp H2O Decrease Increase No effect
↓ Temp H2O Increase Decrease No effect

Model Parts

  • A model consists of two parts; an Anatomic portion, for hard and soft tissues, and an Art portion/base.

Pouring Methods

  • Double-pour method
  • Inverted-pour method
  • Boxing method

Model Trimming

  • Considerations for trimming are neatness, symmetry, and occlusal plane parallel to base

Properties of Wax

  • Melting range has to be higher than environment temp
  • Temperature increases and viscosity decreases causing flow.
  • Excess residue includes inaccuracies,
  • Thermal expansion changes waxes drastically

Classifications of Wax

  • Included are pattern waxes such as inlay, casting, & baseplate wax
  • Processing waxes include; boxing, utility, & sticky wax
  • Impression waxes include; corrective impression & bite registration

Pattern Wax

Wax: ADA Specification: Uses:
Inlay wax Type A Direct patterns in mouth
Type B (Type 1) Indirect patterns on dies
Type C (Type II)
Casting wax Constructing metal framework of dentures
Baseplate wax Type I Impression in cool climates
Type II Impression in warm climates
Type III

Lost Wax Technique

  1. Pour the die
  2. Wax the die
  3. Sprue the die
  4. Attach sprue to sprue base
  5. Invest wax pattern
  6. Burn out wax
  7. Cast restoration
  8. Final steps

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