General Overview of Motor Starters
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Questions and Answers

What is the primary purpose of a motor starter?

To safely start and stop the motor and provide running (overload) protection.

Explain how an electromagnet functions within the contactor of a magnetic starter.

It energizes to attract the armature, which closes the contacts to start the motor.

Differentiate between the clapper type and vertical lift type contactors.

The clapper type uses a swinging motion while the vertical lift type operates with an up-and-down motion.

What are some advanced functions that a motor starter may provide beyond basic starting and stopping?

<p>Reversing operation, speed control, and remote control operation.</p> Signup and view all the answers

How does the overload relay function in a magnetic starter?

<p>It provides protection from running overload conditions by interrupting the motor circuit.</p> Signup and view all the answers

Explain how pressing the START button affects the operation of the three-wire control circuit.

<p>When the START button is pressed, it energizes the coil, closing the main power contacts and the seal-in contact, allowing the motor to run continuously even after release.</p> Signup and view all the answers

What is the purpose of the seal-in contact in a three-wire control circuit?

<p>The seal-in contact maintains the flow of current to the coil after the START button is released, ensuring the motor remains energized.</p> Signup and view all the answers

Describe how under-voltage protection functions in a three-wire control circuit.

<p>Under-voltage protection de-energizes the coil and opens all starter contacts during a power failure, requiring manual restart when power is restored.</p> Signup and view all the answers

Why is a pilot light used in the three-wire control circuit, and how is it wired?

<p>A pilot light indicates the operating status of the motor and is wired in parallel with the coil of the magnetic starter, energizing whenever the coil is activated.</p> Signup and view all the answers

What happens to the circuit when the STOP button is pressed, and what is its impact?

<p>Pressing the STOP button opens the normally closed circuit, de-energizing the coil and causing all magnetic starter contacts to open, stopping the motor immediately.</p> Signup and view all the answers

What are the two primary components of an Overload Relay (OLR) as described?

<p>A heater element and a normally closed auxiliary contact.</p> Signup and view all the answers

According to the CEC, how can OLR protection be implemented for a three-phase motor?

<p>Using three single-pole OLRs or a single three-pole OLR with one auxiliary contact.</p> Signup and view all the answers

What is the significance of selecting the correct heater size for OLR protection?

<p>It must correspond with the nameplate current rating of the motor.</p> Signup and view all the answers

What are the three steps to take when an OLR has tripped due to overload?

<p>Determine the cause of the overload, wait for the OLR to cool down, and reset the OLR.</p> Signup and view all the answers

How can you identify a tripped OLR based on its design?

<p>By observing a protruding plunger, a flag, or a coloured disk.</p> Signup and view all the answers

What is the primary function of an across-the-line magnetic motor starter?

<p>To start the motor using full-line voltage.</p> Signup and view all the answers

List the main components included in the power circuit of a magnetic motor starter.

<p>Disconnect switch, overcurrent protection, HP-rated contacts, OLR heaters, and the motor.</p> Signup and view all the answers

How is the control circuit powered in a typical three-phase magnetic motor starter?

<p>It is powered by two of the three phase line conductors taken from the motor circuit.</p> Signup and view all the answers

What happens to the motor and control circuit when the disconnect switch is open?

<p>Both the motor circuit and control circuit are de-energized.</p> Signup and view all the answers

Why is it important to understand the component structure of power circuits in motor starters?

<p>It helps ensure safe installation and troubleshooting of motor control systems.</p> Signup and view all the answers

How are the STOP buttons arranged in a three-station push-button control for a motor?

<p>The STOP buttons are connected in series.</p> Signup and view all the answers

Describe the function of a float switch in the context of a motor's control system.

<p>The float switch controls the magnetic starter by opening or closing contacts based on the water level.</p> Signup and view all the answers

What is the role of the START buttons in a three-station push-button control setup?

<p>The START buttons are wired in parallel, allowing any button to start the motor.</p> Signup and view all the answers

In a motor control circuit, what is indicated by the presence of an overload relay?

<p>An overload relay indicates a protective device that prevents the motor from overheating.</p> Signup and view all the answers

What does the R designation signify in a motor control circuit diagram?

<p><code>R</code> signifies a red indicator light that shows the status of the motor.</p> Signup and view all the answers

List three functions, other than stopping and starting a motor, that a motor controller can provide.

<p>Reversing motor direction, speed control, and providing overload protection.</p> Signup and view all the answers

What is the fundamental difference between a magnetic contactor and a magnetic motor starter?

<p>A magnetic contactor controls high-power loads, while a magnetic motor starter includes additional protections like overload relays for motors.</p> Signup and view all the answers

What is the difference between the power circuit and the control circuit of a motor starter?

<p>The power circuit delivers electrical power to the motor, while the control circuit manages the operation of the power circuit through signals.</p> Signup and view all the answers

What are the two basic parts of a thermal overload relay?

<p>A bimetallic strip and an electrically operated contact mechanism.</p> Signup and view all the answers

What is the significance of selecting the heater based on the full-load of the motor?

<p>It ensures appropriate thermal protection for the motor under normal operation conditions.</p> Signup and view all the answers

What components make up the magnetic part of a three-pole solenoid-operated contactor?

<p>The magnetic part comprises a solenoid coil, stationary electromagnet, magnet shading coils, and a moving armature.</p> Signup and view all the answers

How are the movable and stationary contacts configured in a three-phase motor starter's contactor?

<p>The movable contacts are connected to the armature, while the stationary contacts remain fixed and engage with the movable contacts when energized.</p> Signup and view all the answers

Explain the role of pressure springs within a three-pole contactor assembly.

<p>Pressure springs ensure that the movable contacts are firmly pressed against the stationary contacts when closed, providing reliable conduction.</p> Signup and view all the answers

Why is vertical motion significant in the design of a vertical lift type contactor?

<p>Vertical motion allows for a more compact design, enabling effective operation with minimal space while ensuring that contacts make and break cleanly.</p> Signup and view all the answers

What effect does activating the solenoid coil have on the armature in a contactor?

<p>Activating the solenoid coil generates a magnetic field that pulls the armature down, closing the movable contacts with the stationary contacts.</p> Signup and view all the answers

What is the maximum horsepower rating for a Size 2 magnetic starter at 480 volts for nonplugging and nonjogging-duty operations?

<p>25 hp</p> Signup and view all the answers

Can a Size 6 magnetic starter be used for a 600 volt system? If so, what is its maximum horsepower?

<p>No, a Size 6 starter cannot be used for 600 volts; it has no specified rating.</p> Signup and view all the answers

What are the horsepower ratings for a Size 4 magnetic starter when used for plugging and jogging-duty at 240 volts?

<p>60 hp</p> Signup and view all the answers

At 120 volts, what is the maximum horsepower a Size 1 magnetic starter can support for jogging-duty?

<p>2 hp</p> Signup and view all the answers

What is the maximum horsepower rating for a Size 5 magnetic starter for nonplugging and nonjogging-duty operations at 240 volts?

<p>200 hp</p> Signup and view all the answers

How does the arrangement of OLR contacts influence the operation of the heater elements?

<p>The arrangement allows each heater to operate independently with a single OLR contact controlling multiple heaters.</p> Signup and view all the answers

What is the significance of having the n.c. OLR contact located ahead of the STOP button?

<p>Placing the n.c. OLR contact ahead of the STOP button ensures that overload protection is maintained even when the motor circuit is stopped.</p> Signup and view all the answers

In what scenario would a schematic diagram use only one OLR contact for three heaters?

<p>A schematic diagram would use one OLR contact when each of the heaters is designed to operate just one master set of contacts.</p> Signup and view all the answers

What role does the OLR play in the protection of motor circuits in this context?

<p>The OLR protects the motor circuit from overload conditions by automatically disconnecting power when current exceeds a preset limit.</p> Signup and view all the answers

Why might a construction electrician apprentice need to understand the use of a single OLR contact for three heaters?

<p>Understanding this concept is crucial for effective troubleshooting and for ensuring safe operation of multiple heaters on a single control circuit.</p> Signup and view all the answers

Study Notes

General Overview of Motor Starters

  • Motor starters function to safely start and stop motors while providing overload protection.
  • Can be manual or automatic with various operating functions beyond just start/stop.
  • Additional functions include reversing operation, reduced voltage starting, speed control, sequencing control, remote operation, and enhanced operator safety.

Across-the-Line Magnetic Starter

  • A common motor starter controlling three-phase motors.
  • Utilizes an electromagnet to operate contacts for electrical circuit control.
  • Motors started with full line voltage, termed "across-the-line."

Basic Construction of Magnetic Starters

  • Composed of two main parts: a contactor and an overload relay (OLR).
  • The contactor initiates stop/start actions; the OLR provides protection during operation.

Contactor Functionality

  • Two types: clapper type and vertical lift type.
  • Stationary contacts in series with the motor line.
  • Energizing the coil attracts the armature, closing normally open contacts; de-energizing releases the armature, opening contacts.

Control Circuit Operation

  • The control circuit has a three-wire setup allowing various switches (e.g., float, pressure, temperature).
  • Momentary push-button controls available: STOP (normally closed) and START (normally open).
  • Pressing the START button energizes the coil, maintaining power through a seal-in contact. Releasing START does not interrupt power until an overload or STOP is activated.

Overload Relay (OLR)

  • OLR consists of two parts: a heater element (in series with the motor line) and a normally closed auxiliary contact (in series with the contactor coil).
  • Code requirement mandates OLR protection for each line in a three-phase setup.
  • Selection of heater must align with the motor's nameplate current rating.

Tripping and Resetting OLR

  • Tripped OLR indicated by flags, disks, or plungers; requires identifying overload causes before resetting.
  • Resetting involves allowing OLR to cool down.

Power Circuit Components

  • Typical power circuit includes disconnect switch, overcurrent protection, motor connections, and OLR heaters.
  • Control circuits are typically powered from the three-phase supply to the motor.

Operating from Multiple Locations

  • Motors can be controlled from multiple locations using multiple STOP/START buttons.
  • Buttons are wired such that STOP buttons are in series and START buttons in parallel.

Rating of Starters and Contactors

  • Rated by the Electrical Equipment Manufacturers' Association of Canada (EEMAC).
  • Ratings provided for standard sizes based on horsepower; sizes range from 00 (2 hp max) to 8 (900 hp max).

Pilot Lights

  • Used for remote indication of motor operational status, connected in parallel with the starter coil.

Summary of Functions and Controls

  • Motor controllers can provide reduced voltage start, reversing, speed control, and other operational capabilities.
  • Safety features include under-voltage protection and remote operation capabilities.

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Description

Explore the essential functions and components of motor starters, including manual and automatic systems. Learn about across-the-line magnetic starters and the role of contactors and overload relays in motor operation and protection.

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