Chapter 10 Instrument Air and Plant Air Operations

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Questions and Answers

What type of oil is recommended for the compressor’s crankcase lubrication?

  • Diesel engine oil
  • Synthetic motor oil
  • 10-weight detergent oil
  • Champlub Recip Lubricant, 30-weight non-detergent oil (correct)

How does a refrigerated air dryer work to remove moisture from the compressed air?

  • By adding desiccant material to absorb moisture
  • By cooling the air and allowing the water vapor to condense (correct)
  • By using a chemical reaction to separate water from air
  • By filtering out moisture through a fine mesh

What is the rated capacity of the Champion HR10-12 two-stage air compressors?

  • 50 scfm @ 200 psig
  • 43.1 scfm @ 175 psig (correct)
  • 40 scfm @ 180 psig
  • 30 scfm @ 150 psig

The tank drain valve should be opened if tank pressure exceeds 25 PSIG.

<p>False (B)</p> Signup and view all the answers

What is the primary function of the condensate separator and drain valves in the air dryer?

<p>To separate and remove condensed water from the compressed air</p> <p>(B)</p> Signup and view all the answers

What does the pressure switch do in the air compressor operation?

<p>Senses air receiver pressure and automatically starts and stops the compressor</p> <p>(C)</p> Signup and view all the answers

What type of lubrication system is used in the air compressors?

<p>Splash lubrication</p> <p>(A)</p> Signup and view all the answers

Refrigerated compressed air dryers require regular maintenance.

<p>False (B)</p> Signup and view all the answers

What does the electronic drain valve in the air dryer do?

<p>Discharges condensate from the dryer automatically</p> <p>(D)</p> Signup and view all the answers

What should be done if the pressure relief valve pops in the air compressor?

<p>Drain all the air out of the tank to reseat the valve properly</p> <p>(A)</p> Signup and view all the answers

The compressors are splash lubricated.

<p>True (A)</p> Signup and view all the answers

How often does the automatic tank drain equipped compressor require draining?

<p>Once a week</p> <p>(D)</p> Signup and view all the answers

What type of air dryer is used in the Instrument Air System?

<p>Hankison HPR50 refrigerated dryer</p> <p>(A)</p> Signup and view all the answers

What refrigerant is typically used in the refrigeration cycle of the air dryer?

<p>Freon</p> <p>(B)</p> Signup and view all the answers

How is the drain cycle of the electronic drain valve adjusted?

<p>Using an electronic timer with adjustable cycle times</p> <p>(B)</p> Signup and view all the answers

The spare compressor is not on an auto start mode of operation.

<p>True (A)</p> Signup and view all the answers

The pressure switch starts and stops the compressor based on preset pressure limits.

<p>True (A)</p> Signup and view all the answers

The air compressors designed for this project are Champion HR10-12 single stage, reciprocating air compressors.

<p>False (B)</p> Signup and view all the answers

What should be done if the color indicator on the dryer stays in the red zone during normal operation?

<p>Turn the dryer off to avoid compressor damage</p> <p>(C)</p> Signup and view all the answers

The compressors are designed for a 70%/ON - 30%/OFF duty cycle.

<p>False (B)</p> Signup and view all the answers

What is the function of the centrifugal unloader in the air compressor?

<p>Prevents the compressor from overloading the motor during startup</p> <p>(A)</p> Signup and view all the answers

The compressors are rated for 48.5 scfm @ 125 psig.

<p>False (B)</p> Signup and view all the answers

The interstage pressure relief valve is set for a maximum pressure of 50 PSIG.

<p>False (B)</p> Signup and view all the answers

What happens if air continues to escape through the unloader pressure release valve?

<p>It indicates that the centrifugal unloader is malfunctioning</p> <p>(A)</p> Signup and view all the answers

The pressure relief valve is adjusted for the maximum pressure permitted by tank specifications.

<p>True (A)</p> Signup and view all the answers

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