SECTION 306.010 DIAMOND BLADE
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Questions and Answers

What is the purpose of the policy mentioned in Section 306.010?

  • To provide guidelines for safe operation of saws with diamond blades (correct)
  • To explain the different methods of constructing a diamond blade
  • To outline the department's history in using diamond blades
  • To discuss the cost of manufacturing diamond blades

When do the contents of this policy apply to all members?

  • During maintenance, training, or emergency operations (correct)
  • Only during training
  • Only during emergency operations
  • Only during maintenance

What type of saws are the diamond blades used for?

  • K-8 or the K-930 saws
  • K-10 or the K-920 saws
  • K-12 or the K-950 saws (correct)
  • K-15 or the K-970 saws

What is the arbor size for the K-12 saw?

<p>$7/8$-inch (A)</p> Signup and view all the answers

How is a diamond blade made using the sintered method?

<p>The entire tool is heated along with the metal containing the diamonds and the metal matrix 'fuses' to the steel core in a permanent mold (B)</p> Signup and view all the answers

What is the main distinguishing feature of diamond blades made by the brazed method?

<p>They consist of diamonds embedded in a metal matrix which is bonded to the steel core using high pressure and temperature (A)</p> Signup and view all the answers

What is the primary advantage of the brazing process for manufacturing diamond tools?

<p>It offers flexibility in determining the hardness or softness of the metal matrix (C)</p> Signup and view all the answers

How does the laser welding process differ from the brazing process for diamond tool manufacturing?

<p>It involves individually making segments and then welding them to the steel core using a high-powered industrial laser machine (D)</p> Signup and view all the answers

In the context of diamond tool cutting, why is it preferable to cut wet instead of cutting dry?

<p>Dry cutting poses a respiratory danger associated with breathing dust and potential tool overheating (A)</p> Signup and view all the answers

What is one effect of excess tool pressure against the material being cut?

<p>The metal matrix may wear away too fast, leading to quick tool wearing out (A)</p> Signup and view all the answers

How does the type of aggregate in the asphalt or concrete being cut affect diamond tool cutting speed and wear rates?

<p>Sharp sand wears away the metal matrix more quickly than rounded sand, requiring higher diamond tool RPM and less tool pressure (A)</p> Signup and view all the answers

What is the implication of a situation where the aggregate being cut is very hard and the sand is very sharp?

<p>This type of cutting situation can cause diamond tools to be used up at two to five times the normal rate (B)</p> Signup and view all the answers

What is one disadvantage of using dry blades for cutting?

<p>Respiratory danger associated with breathing dust and potential tool overheating (A)</p> Signup and view all the answers

What happens if the diamond tool RPM is too low?

<p>The diamonds cannot fall out at the proper rate, slowing down the cutting of the tool (A)</p> Signup and view all the answers

What is one effect of light tool pressure during cutting?

<p>Light tool pressure may allow diamonds to dull without exposing new diamonds quickly enough, causing slow cutting (B)</p> Signup and view all the answers

Why is it preferable to cut limestone aggregates at higher RPM?

<p>Limestone aggregates are soft and can be cut at higher RPM for good tool life and fast cutting speed (D)</p> Signup and view all the answers

What is one effect of using excess pressure during cutting flint and chert aggregates?

<p>The metal matrix may wear away too fast, allowing diamonds to fall out before their ability to cut is fully utilized (B)</p> Signup and view all the answers

What is one implication of using sharp sand in mixture of asphalt or concrete?

<p>Sharp sand wears away the metal matrix more quickly than rounded sand, requiring higher diamond tool RPM and less tool pressure (C)</p> Signup and view all the answers

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