Force Measurement Techniques

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Questions and Answers

Force measurement can only be achieved through the direct method.

False (B)

A proving ring is designed to measure tensile forces only.

False (B)

The formula Ft = Fg * (b / a) relates the test force to the distances a and b in an unequal arm balance.

True (A)

An analytical balance is an example of an indirect method of measuring force.

<p>False (B)</p> Signup and view all the answers

The National Bureau of Standards established the design specifications for proving rings in 1946.

<p>True (A)</p> Signup and view all the answers

Tensile forces are also known as push forces.

<p>False (B)</p> Signup and view all the answers

A physical balance is an example of a direct method for measuring force.

<p>True (A)</p> Signup and view all the answers

Unequal arm balances can only be used for compressive force measurements.

<p>False (B)</p> Signup and view all the answers

A Wheatstone bridge is primarily used to measure changes in voltage.

<p>False (B)</p> Signup and view all the answers

The output voltage from a Wheatstone bridge typically requires amplification due to its low signal level.

<p>True (A)</p> Signup and view all the answers

Strain gauges are used in load cells to measure very large changes in resistance.

<p>False (B)</p> Signup and view all the answers

All load cell types can be used for moisture regain testing in textiles.

<p>False (B)</p> Signup and view all the answers

The balance of a Wheatstone bridge is disrupted by very small changes in the resistance of the unknown resistor.

<p>True (A)</p> Signup and view all the answers

Strain is defined as the fractional change in width.

<p>False (B)</p> Signup and view all the answers

A load cell can measure a force range from 25 grams to 3,000,000 pounds.

<p>True (A)</p> Signup and view all the answers

Strain gauges measure changes in temperature rather than changes in dimensions.

<p>False (B)</p> Signup and view all the answers

The bonded metallic strain gauge is the most commonly used type of strain gauge.

<p>True (A)</p> Signup and view all the answers

Electrical resistance strain gauges can be used for dynamic strain measurements.

<p>True (A)</p> Signup and view all the answers

Load cells only use electrical types of measurement.

<p>False (B)</p> Signup and view all the answers

A strain gauge gage changes its resistance in relation to the amount of tension experienced.

<p>True (A)</p> Signup and view all the answers

Mechanical type load cells cannot convert force into an electrical signal.

<p>True (A)</p> Signup and view all the answers

Pneumatic load cells use air pressure changes to measure force.

<p>True (A)</p> Signup and view all the answers

Resistance based load cells are classified as mechanical devices.

<p>False (B)</p> Signup and view all the answers

Hydraulic load cells are ideal for use in hazardous areas due to the presence of electrical components.

<p>False (B)</p> Signup and view all the answers

Pneumatic load cells provide higher accuracy than hydraulic load cells.

<p>True (A)</p> Signup and view all the answers

A strain gauge converts the weight of an object into electrical signals through changes in temperature.

<p>False (B)</p> Signup and view all the answers

The gauge factor of a strain gauge is defined as the ratio of change in resistance to change in length.

<p>True (A)</p> Signup and view all the answers

In a strain gauge under tension, the resistance decreases.

<p>False (B)</p> Signup and view all the answers

An electrical load cell operates on the same principles as hydraulic and pneumatic load cells.

<p>False (B)</p> Signup and view all the answers

The resistivity of a conductor is typically in the range of $10^{-8}$ to $10^{-6}$.

<p>True (A)</p> Signup and view all the answers

The length of the gauge influences the resistance measured by a strain gauge, where resistance is directly proportional to length.

<p>True (A)</p> Signup and view all the answers

Constantan strain gauges have a gauge factor range from 1.5 to 2.0.

<p>False (B)</p> Signup and view all the answers

Strain gauges are attached to objects using a suitable adhesive.

<p>True (A)</p> Signup and view all the answers

A proving ring can calibrate material testing machines with a capacity of 1000 N to 1000 kN.

<p>True (A)</p> Signup and view all the answers

The deflection of a proving ring is measured using a traditional tape measure.

<p>False (B)</p> Signup and view all the answers

An LVDT is utilized in a proving ring to sense displacement caused by force.

<p>True (A)</p> Signup and view all the answers

The formula for measuring force using a proving ring includes Young's modulus and moment of inertia.

<p>True (A)</p> Signup and view all the answers

Strain is defined as the total mass of a body disregarding any applied force.

<p>False (B)</p> Signup and view all the answers

Proving rings can only be used with micrometers and do not support any other measuring devices.

<p>False (B)</p> Signup and view all the answers

When forces are applied through the bosses on a proving ring, it causes a change in the diameter of the ring.

<p>True (A)</p> Signup and view all the answers

The resulting voltage signal from an LVDT in a proving ring is directly proportional to the force applied.

<p>True (A)</p> Signup and view all the answers

Integral external bosses A and B are responsible for sensing the displacement in the proving ring.

<p>False (B)</p> Signup and view all the answers

Ring deflection in a proving ring is irrelevant for accurate force measurement.

<p>False (B)</p> Signup and view all the answers

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Flashcards

Force

The interaction between two bodies or components that can be tensile (pull) or compressive (push).

Direct Method of Force Measurement

A method of force measurement that directly compares the unknown force with a known gravitational force on a standard mass.

Indirect Method of Force Measurement

A method of force measurement that determines force indirectly by measuring the effect of the force on a body, such as acceleration.

Equal Arm Balance

A type of balance with equal arms, where the unknown force is balanced by a known mass on the other arm.

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Unequal Arm Balance

A type of balance with unequal arms, where the unknown force is determined by the position of a known mass on an arm with varying lengths.

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Proving Ring

A device for measuring force that utilizes an elastic ring of known diameter with a measuring device at its center.

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Proving Ring Material

The proving ring is designed to be made of a durable steel alloy for strength and accuracy in measuring forces.

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Proving Ring Manufacturing

Proving rings are manufactured according to design specifications laid out by the National Bureau of Standards (NBS), ensuring quality and consistency in measurement.

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What is a proving ring?

A device used to calibrate tensile testing machines, measuring force applied by detecting the resulting displacement or deflection using a precision micrometer or LVDT.

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What is 'ring deflection' in a proving ring?

The change in diameter of a proving ring when force is applied, measured by LVDT or micrometer. This change is related to the applied force.

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What is an LVDT (Linear Variable Differential Transformer)?

A type of sensor that converts displacement into a proportional voltage signal, commonly used with proving rings to measure deflection.

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What is 'P' in the formula for proving ring calculations?

The force applied to a proving ring, usually measured in Newtons (N).

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What is 'M' in the formula for proving ring calculations?

The bending moment generated by the applied force on a proving ring. This moment is a measure of the force's tendency to cause bending.

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What is 'R' in the formula for proving ring calculations?

The radius of the proving ring, a crucial factor in calculating the applied force.

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What is 'E' (Young's modulus) in the formula for proving ring calculations?

The ability of a material to resist deformation under stress. It's used in proving ring calculations to determine the force from the measured deflection.

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What is 'I' in the formula for proving ring calculations?

The moment of inertia of the proving ring about its centroidal axis. It represents how the ring's mass is distributed and affects how it resists bending.

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What is 'D' in the formula for proving ring calculations?

The outer diameter of the proving ring, used in the calculation of the applied force.

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What is 'y' (deflection) in the formula for proving ring calculations?

The amount of deformation of the proving ring under a specific load. It's a key parameter in determining the force applied.

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Strain

The fractional change in length of a material when subjected to a force.

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Strain Gage

A device that measures tiny changes in dimensions of structures due to applied forces.

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Electrical Resistance Strain Gage

A type of strain gauge that uses a material whose electrical resistance changes proportionally to the amount of strain applied.

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Load Cell

A device that converts force or weight into an electrical signal.

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Strain Gauge Load Cell

A type of load cell that operates using the principle of changing electrical resistance caused by strain.

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Capacitance Based Load Cell

A type of load cell where its electrical capacitance changes based on the applied force.

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Inductance Based Load Cell

A type of load cell that uses inductance changes to measure force. Inductance is a measure of a coil's ability to store energy in a magnetic field.

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LVDT Load Cell

A type of load cell that uses a linear variable differential transformer (LVDT) to measure force.

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What is a Wheatstone bridge?

A Wheatstone bridge is an electrical circuit commonly used in load cells to measure changes in resistance caused by applied force. It's designed to be sensitive to even small variations in resistance and minimize the impact of temperature fluctuations.

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How does a Wheatstone bridge work?

When the ratio of resistances R2 to R1 equals the ratio of R3 to Rx, the Wheatstone bridge is balanced. Any slight change in Rx disrupts this balance, allowing for accurate measurement of the change.

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What is a load cell?

Load cells are devices used to measure force by converting it into an electrical signal. This signal is generated by a change in resistance in a strain gauge within the load cell.

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What is a strain gauge?

Strain gauges are small, sensitive devices that measure changes in length of a material due to applied stress. They are implemented in load cells to detect even minor forces.

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Why is an instrumentation amplifier used with load cells?

The output voltage from a Wheatstone bridge is usually very small, often in millivolts. To read this signal, it's amplified by an instrumentation amplifier. This amplifier provides a low-noise, high-quality amplification for accurate measurement.

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Gauge Factor

A material's resistance change per unit of strain. Higher gauge factor means greater sensitivity to force.

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Resistance and Length Relationship

The relationship between an object's resistance and its length: resistance increases with length.

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Strain Gauge Resistance

The change in resistance of a strain gauge under tension or compression. Tension increases resistance, compression decreases.

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Hydraulic Load Cell

Measures weight by sensing pressure change in a fluid. Safe for hazardous areas due to lack of electrical components.

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Pneumatic Load Cell

Uses multiple chambers to improve accuracy compared to hydraulic ones. Ideal for smaller weights where cleanliness and safety are important.

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Resistivity

A material's ability to conduct electricity. Conductors have low resistivity, insulators have high resistivity.

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Factors Affecting Resistance Change in Strain Gauge

The change in resistance of a strain gauge due to strain is caused by two main factors: change in dimension (dominant in metals) and change in resistivity (dominant in semiconductors).

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Applications of Load Cells

Hydraulic load cells are often used in hazardous areas due to their lack of electrical components. Pneumatic load cells are often preferred in applications where cleanliness is important.

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Study Notes

Course Information

  • Course Title: Design of Applied Measuring Systems
  • Course Code: ENM 4239
  • Academic Year: 2024-2025
  • Instructor: Prof. Mohamed Essa, Assoc. Prof. of Automatic Control Systems
  • Course Dates: No specific dates given

Force Measurement

  • Force is the reaction between two bodies or components
  • Force can be tensile (pull) or compressive (push)
  • Two methods for measuring force:
    • Direct Method: Direct comparison with a known gravitational force on a standard mass (e.g., physical balance).
    • Indirect Method: Measuring the effect of force on a body, calculating it from acceleration due to gravity and the mass of the component.

Direct Method: Analytical Balance (Equal Arm Balance)

  • Diagram depicting the balance arm and components (W1, L, dG, G, W2, WB, θ).
  • Balance arm is used for direct comparison

Unequal arm balance

  • Different types of unequal arm balances illustrated.
  • Different diagram showing the load arm, power arm, knife edge, lever, pointer, scale, mass and force.

Proving Ring

  • A device for measuring force using an elastic ring of known diameter with a measuring device at its center.

  • Made of steel alloy.

  • Design specifications established in 1946 by the National Bureau of Standards (NBS).

  • Can be designed for compression or tension forces.

  • Proving ring used for calibrating material testing machine.

  • Deflection is measured using a precision micrometer.

  • Mathematical relation to determine moment is given.

  • A ring used to calibrate tensile testing machines.

  • Uses LVDT, which senses displacement and outputs a proportional voltage.

  • Integral internal bosses used to apply force on the device, which changes the ring’s diameter.

  • Resulting deflection is measured using LVDT.

  • Formula for calculating the force, involving the ring's outer diameter, Young's modulus, moment of inertia, and deflection.

Components of a Measuring System

  • Components for measuring system:
  • Sensor: Measures physical parameters.
  • Conditioning/transmission system: Processes the signal.
  • Recorder/indicator: Displays or records the results.
  • List of physical parameters measured by sensors.

Measuring Strain (Strain Gages)

  • Strain: Amount of deformation due to an applied force; it is the fractional change in length.
  • Strain is measured using strain gauges, which measure small changes in dimensions.

What devices can be used to measure strain?

  • Electrical Resistance Strain Gage.
  • Ideal strain sensor characteristics include: good spatial resolution, insensitivity to ambient conditions, and high frequency response.

What is a Strain Gage?

  • A strain gauge is a device whose electrical resistance changes in proportion to strain.
  • Most common is the bonded metallic strain gauge.

Bending and Strain

  • Diagram of a deflected beam subjected to force, showing strain and stress.
  • Formula for calculation of strain is provided.

Foil strain gage

  • Diagram of a foil strain gage.
  • Components of a foil strain gauge are labeled.

Load Cell

  • An electro-mechanical device converting force/weight into an electrical signal.
  • Can measure force, torque, and pressure across a wide range of values.
  • Different types: hydraulic, pneumatic, and electrical (with different characteristics and applications)

Load Cell Comparison

  • A table comparing load cell types based on weight range, accuracy, applications, strength, and weaknesses

Types of Load Cells

  • Mechanical: hydraulic & pneumatic (using fluid pressure)
  • Electrical: strain gauge (measuring resistance changes), capacitance, & inductance

Continued... Mechanical and Other Load Cells

  • A chart for load cell types including hydraulic, pneumatic, helical, fiber optic and piezo-resistive, listing the weight range, accuracy, application, strength and weaknesses for each

LVDT Based Load Cell

  • Diagram of an LVDT-based load cell showing primary and secondary coils, core, motion, constant AC voltage and difference voltage.

Bending Beam Load Cell

  • Diagram of a bending beam load cell with labeled strain gauges and force direction.

Shear Beam Load Cell

  • Diagram of a shear beam load cell with labeled strain gauges and force directions.

Load Cell Application in Textiles

  • Applications in different textile testing processes
    • Textile testing (Instron).
    • Measuring weight (moisture regain testing).
    • Online tension measurement during various process steps (e.g., printing)

Instron Tensile Tester

  • Used to measure tensile strength and load-elongation curves for fabrics and yarns.
  • Effectively detects strain using strain gauges placed where strain is largest.

Measurement of Weight (Moisture Regain Tester)

  • Measures the weight of a textile sample after drying.
  • A cantilever design with strain gauges is used to record continuously the rate of moisture regain for the material.

Cost of Load Cell

  • Table listing different load cell types, their load capacities, and prices.

Report

  • Students are instructed to prepare a hardware implementation for force or mass digital device.
  • Given guidelines for the format, including required information on the first page, as well as a deadline of 6 weeks.

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