Flexible Manufacturing Systems (FMS) Applications

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Questions and Answers

What is a crucial step that must be taken before making a final decision on implementing a Flexible Manufacturing System?

  • Conducting a market survey
  • Conducting a thorough cost-benefit analysis (correct)
  • Analyzing the competition
  • Hiring a consultant to review the system

In what type of production is a Flexible Manufacturing System most effective?

  • High-volume, low-variety parts production
  • Mass production
  • Medium-quantity batch production (correct)
  • Low-volume, high-variety parts production

What is an important consideration when installing a Flexible Manufacturing System?

  • Only the cost of labor
  • The cost of capital only
  • The cost of materials only
  • The time and effort required for installing and debugging the system (correct)

What is the typical production quantity for a variety of parts using a Flexible Manufacturing System?

<p>15,000 to 35,000 aggregate parts per year (D)</p> Signup and view all the answers

What type of production is best suited for transfer machines?

<p>High-volume, low-variety parts production (A)</p> Signup and view all the answers

Why do many manufacturers opt for smaller, simpler, and less expensive Flexible Manufacturing Systems?

<p>Because they are more cost-effective (D)</p> Signup and view all the answers

What is the primary reason for proper scheduling and process planning in FMS?

<p>To ensure minimal idle time for machines (D)</p> Signup and view all the answers

What is the key distinction between scheduling in FMS and job shops?

<p>FMS has a dynamic schedule while job shops have a fixed schedule (B)</p> Signup and view all the answers

What is a significant advantage of FMS in terms of production?

<p>No setup time is wasted in switching between manufacturing operations (A)</p> Signup and view all the answers

What is a major limitation of FMS installations?

<p>High capital expenditures (B)</p> Signup and view all the answers

What is a key characteristic of medium-batch production in FMS?

<p>Lot size is typically 1-50 (C)</p> Signup and view all the answers

What is an essential aspect of ensuring quality in FMS?

<p>Monitoring performance and reliability of each unit (A)</p> Signup and view all the answers

What is a major attribute of FMS that allows it to respond quickly to product and market-demand variations?

<p>Quick response to product and market-demand variations (C)</p> Signup and view all the answers

What is one of the benefits of FMS compared to conventional manufacturing systems?

<p>Reduced direct labor and inventories (A)</p> Signup and view all the answers

What is a characteristic of production in an FMS?

<p>Parts can be produced in any order, in batch sizes as small as one (D)</p> Signup and view all the answers

What is one of the elements of a flexible manufacturing system?

<p>Automated handling and transport of materials and parts (B)</p> Signup and view all the answers

What is a benefit of FMS in terms of production lead times?

<p>Shorter lead times for product changes (A)</p> Signup and view all the answers

What is a characteristic of workstations in an FMS?

<p>Arranged to yield the greatest efficiency in production (C)</p> Signup and view all the answers

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