Finishing Cut in Machining

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Questions and Answers

What tends to increase the shear angle according to the Merchant equation?

  • Larger rake angle (correct)
  • Cutting speed
  • Smaller rake angle
  • Shear strength

Which factor dominantly consumes cutting power in machining?

  • Chip velocity
  • Shear power required for deformation in shear zone (correct)
  • Friction power
  • Shear strength

What is the equation for cutting and thrust forces during a machining operation?

  • $F = S \times A$ (correct)
  • $A = F + S$
  • $P = F + v$
  • $P = F \times v$

Which factor plays a role in overcoming deformation in the shear zone during machining?

<p>Shear strength (A)</p> Signup and view all the answers

What is the small portion of total cutting power consumed for during machining?

<p>Chip curling (C)</p> Signup and view all the answers

Which parameter is responsible for the power required to deform the material in the shear zone?

<p>$S$ (shear strength) (A)</p> Signup and view all the answers

What is the specific energy of the workpiece material?

<p>2.8 N/mm (A)</p> Signup and view all the answers

If the mechanical efficiency of the machine tool is 80%, what would be the metal removal rate?

<p>18.75 kW (A)</p> Signup and view all the answers

What is the power drawn by the lathe during this operation?

<p>19.44 kW (B)</p> Signup and view all the answers

What is the metal removal rate in J/s for the given operation?

<p>17500 J/s (B)</p> Signup and view all the answers

If the metal removal rate is doubled, what will be the new power drawn by the lathe?

<p>22.5 kW (A)</p> Signup and view all the answers

What happens to the power drawn by the lathe if the specific energy of the workpiece material increases?

<p>Increases (B)</p> Signup and view all the answers

What is the primary purpose of a roughing cut in machining?

<p>Removing large amounts of material from the workpiece (A)</p> Signup and view all the answers

Which of the following is a key characteristic of finishing cuts in machining?

<p>Low feeds and depths, high cutting speeds (B)</p> Signup and view all the answers

What distinguishes finishing cuts from roughing cuts in machining?

<p>Low material removal rates in finishing cuts (C)</p> Signup and view all the answers

How do roughing cuts contribute to the machining process?

<p>Leaving some material for finish cutting (C)</p> Signup and view all the answers

Which type of cut focuses on creating the final dimensions and tolerances of a part?

<p>Finishing cut (B)</p> Signup and view all the answers

In the context of machining, what does 'high feeds' refer to?

<p>Rapid advancement of the cutting tool (C)</p> Signup and view all the answers

What type of material is suitable for drilling using Quick-Helix drills?

<p>Aluminum alloys and copper (C)</p> Signup and view all the answers

What is the helix angle of Quick-Helix drills?

<p>40° (A)</p> Signup and view all the answers

For which type of hole does the drill exit the opposite side of the workpiece?

<p>Through hole (A)</p> Signup and view all the answers

What is the point angle of Quick-Helix drills?

<p>100° (D)</p> Signup and view all the answers

Which material is NOT suitable for drilling using Quick-Helix drills?

<p>Hardened steel (B)</p> Signup and view all the answers

What does a Blind Hole refer to?

<p>A hole where the drill does not exit the work on the opposite side (D)</p> Signup and view all the answers

What is the purpose of using a collet chuck?

<p>To grip small-diameter workpieces (D)</p> Signup and view all the answers

Which jaw movement feature distinguishes the four-jaw independent chuck from the three-jaw universal chuck?

<p>Each jaw can be moved independently (B)</p> Signup and view all the answers

In a lathe, what type of work is typically held by a three-jaw universal chuck?

<p>Cylindrical or hexagonal work (B)</p> Signup and view all the answers

How are the jaws of a three-jaw universal chuck designed to move?

<p>All jaws move together (B)</p> Signup and view all the answers

What feature of a faceplate allows for clamping the workpiece?

<p>Contains T slots for bolts (C)</p> Signup and view all the answers

What is the main advantage of using a four-jaw independent chuck over a three-jaw universal chuck?

<p>Reversible jaws for different sizes and shapes (D)</p> Signup and view all the answers

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