Failure Analysis and Root Cause Determination
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Questions and Answers

Failure analysis is the process of collecting data and analyzing it to determine the root cause of a failure called?

True

Examples of harsh environments that commonly induce failure include corrosive environment, high temperature environment

True

Stress, impact, and frictional loading are examples of operating conditions that frequently cause material failure.

True

The first critical step in failure prevention is to properly select the material or material system that will be used to construct the given system component.

<p>True</p> Signup and view all the answers

examine and analyze (physical analysis, fractography, metallographic examination).

<p>False</p> Signup and view all the answers

Before destruction for examination, it is important to photograph the failure in several angles for examination.

<p>True</p> Signup and view all the answers

Loading situation can be used to evaluate the magnitude of strain.

<p>False</p> Signup and view all the answers

Metallographic examination can reveal depth of hardening, grain size, phase present, non metallic inclusions

<p>True</p> Signup and view all the answers

Crack initiation, fatigue striations, and fracture modes can be detected using SEM.

<p>True</p> Signup and view all the answers

Microanalysis using energy dispersive X-ray spectroscopy (SEM/EDX) is used to analyze the phases, inclusions, and corrosion products.

<p>True</p> Signup and view all the answers

Improper material selection, fabrication defects, and well heat treatments are all potential causes of failure in materials.

<p>False</p> Signup and view all the answers

Correct design involves designing for maximum stress including safety factor and avoiding stress decrease.

<p>False</p> Signup and view all the answers

Selecting appropriate materials does not depend on fatigue conditions, stress-rupture time, and temperature range of operation.

<p>False</p> Signup and view all the answers

Casting may create gas porosity and cracks during the process.

<p>False</p> Signup and view all the answers

Welding creates gas porosity and cracks.

<p>True</p> Signup and view all the answers

Routine maintenance helps in lessening the possibility of a material failure due to extreme operating environments. True or False?

<p>True</p> Signup and view all the answers

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