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Questions and Answers
What is the primary goal of layout planning?
Which type of processing system produces a low volume of many different products?
What is the main characteristic of a process layout?
Which type of layout is used for repetitive or continuous processing?
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What is a characteristic of facilities with a process layout?
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What is a disadvantage of process layouts?
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What is a characteristic of facilities with a product layout?
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Which type of layout is used when the product is too large to move?
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What is a characteristic of process layouts?
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What is the primary decision in warehouse layout design?
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What is the main consideration in designing office layouts?
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What is a characteristic of product layouts?
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What is the main advantage of hybrid layouts?
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What is the purpose of group technology or cell layouts?
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What is a characteristic of fixed-position layouts?
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What is a result of using crossdocking in warehouse layouts?
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Study Notes
What Is Layout Planning?
- Layout planning is the process of deciding the best physical arrangement of resources within a facility to maximize productivity.
- Facility resource arrangement can significantly affect productivity.
Types of Operations
- There are two broad categories of operations:
- Intermittent processing systems (low volume of many different products)
- Repetitive processing systems (high volume of a few standardized products)
Types of Layouts
- There are four basic layout types:
- Process layouts (group similar resources together based on similar processes/functions)
- Product layouts (designed to produce a specific product efficiently)
- Hybrid layouts (combine aspects of both process and product layouts)
- Fixed-Position layouts (product is too large to move, e.g., a building)
Process Layouts
- Unique characteristics of process layouts include:
- Resources used are general-purpose
- Facilities are less capital-intensive
- Facilities are more labor-intensive
- Resources have greater flexibility
- Processing rates are slower
- Material handling costs are higher
- Scheduling resources and work flow is more complex
- Used for intermittent processing, job shop, or batch processing
Product Layouts
- Unique characteristics of product layouts include:
- Resources are specialized
- Facilities are capital-intensive
- Processing rates are faster
- Material handling costs are lower
- Space requirements for inventory storage are lower
- Flexibility is low relative to the market
- Used for repetitive or continuous processing
Hybrid Layouts
- Combine elements of both product and process layouts
- Maintain some of the efficiencies of product layouts
- Maintain some of the flexibility of process layouts
Fixed-Position Layouts
- Used when product is large and difficult or impossible to move
- All resources must be brought to the site
- Scheduling of crews and resources is a challenge
Special Cases of Process Layouts
- Warehouse layouts:
- Primary decision is where to locate each department relative to the dock
- Departments can be organized to minimize "ld" totals
- Departments of unequal size require modification of the typical ld calculations to include a calculation of the "ratio of trips to area needed"
- The usage of "Crossdocking" modifies the traditional warehouse layouts; more docks, less storage space, and less order picking
- Office layouts:
- Almost half of the US workforce works in an office environment
- Human interaction and communication are the primary factors in designing office layouts
- Layouts need to account for physical environment and академ<|start_header_id|>assistant<|end_header_id|>
What Is Layout Planning?
- Layout planning is the process of deciding the best physical arrangement of resources within a facility to maximize productivity.
- Facility resource arrangement can significantly affect productivity.
Types of Operations
- Intermittent processing systems: low volume of many different products
- Repetitive processing systems: high volume of a few standardized products
Types of Layouts
- Process layouts: group similar resources together based on similar processes/functions
- Product layouts: designed to produce a specific product efficiently
- Hybrid layouts: combine aspects of both process and product layouts
- Fixed-Position layouts: product is too large to move, e.g., a building
Process Layouts
- Resources used are general-purpose
- Facilities are less capital-intensive
- Facilities are more labor-intensive
- Resources have greater flexibility
- Processing rates are slower
- Material handling costs are higher
- Scheduling resources and work flow is more complex
- Used for intermittent processing, job shop, or batch processing
Product Layouts
- Resources are specialized
- Facilities are capital-intensive
- Processing rates are faster
- Material handling costs are lower
- Space requirements for inventory storage are lower
- Flexibility is low relative to the market
- Used for repetitive or continuous processing
Hybrid Layouts
- Combine elements of both product and process layouts
- Maintain some of the efficiencies of product layouts
- Maintain some of the flexibility of process layouts
Fixed-Position Layouts
- Used when product is large and difficult or impossible to move
- All resources must be brought to the site
- Scheduling of crews and resources is a challenge
Special Cases of Process Layouts
Warehouse Layouts
- Primary decision is where to locate each department relative to the dock
- Departments can be organized to minimize "ld" totals
- Departments of unequal size require modification of the typical ld calculations to include a calculation of the "ratio of trips to area needed"
- The usage of "Crossdocking" modifies the traditional warehouse layouts; more docks, less storage space, and less order picking
Office Layouts
- Almost half of the US workforce works in an office environment
- Human interaction and communication are the primary factors in designing office layouts
- Layouts need to account for physical environment and
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Description
Learn about the importance of facility layout planning, its impact on productivity, and the different types of layouts such as process, product, hybrid, and fixed position layouts.
