Engineering Material Selection - CH 560
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Questions and Answers

A material with a high Young's modulus is considered flexible.

False

The volume of a material can be measured easily and accurately on a sensitive balance.

False

Specific stiffness is defined as Young's modulus divided by density.

True

Density is generally measured in kg/m3.

<p>True</p> Signup and view all the answers

Gold has a low density, making it easy to carry.

<p>False</p> Signup and view all the answers

Stiffness is irrelevant in the design of bridges and bicycles.

<p>False</p> Signup and view all the answers

The maximum service temperature for metals is usually around half of the melting temperature.

<p>False</p> Signup and view all the answers

Tensile testing is used to measure the resistance of materials to permanent deformation.

<p>False</p> Signup and view all the answers

Lead is used for weights and has a relatively high density compared to some common materials.

<p>True</p> Signup and view all the answers

The Archimedes method for measuring volume involves submerging the object in water.

<p>True</p> Signup and view all the answers

In transport applications, materials with low specific stiffness are preferred for light-weight structures.

<p>False</p> Signup and view all the answers

Creep refers to the temporary stretching of a material under prolonged loading.

<p>False</p> Signup and view all the answers

The density of materials with a uniform internal structure is likely to show significant variation between different samples.

<p>False</p> Signup and view all the answers

The compression test uses a stocky specimen to prevent flexural deformation.

<p>True</p> Signup and view all the answers

It is safe to assume that any operating temperature below the maximum service temperature is suitable for design down to zero degrees Celsius.

<p>True</p> Signup and view all the answers

Wood has a crystalline structure similar to that of metals.

<p>False</p> Signup and view all the answers

Relative density is calculated by dividing the density of a material by the density of water.

<p>True</p> Signup and view all the answers

Specific stiffness is calculated by dividing Young's modulus by density.

<p>True</p> Signup and view all the answers

Stiffness affects how a material deflects under a given load.

<p>True</p> Signup and view all the answers

The range of maximum service temperature indicates the specific temperatures that a material must always be used at.

<p>False</p> Signup and view all the answers

A strong material is one that can withstand many loads without breaking.

<p>True</p> Signup and view all the answers

High density is always undesirable in product design.

<p>False</p> Signup and view all the answers

Lightweight design is critical primarily for sports products and not for transport applications.

<p>False</p> Signup and view all the answers

Specific strength is defined as strength divided by density.

<p>True</p> Signup and view all the answers

Elongation to failure measures the ductility of a material.

<p>True</p> Signup and view all the answers

Ceramics typically exhibit high elongation due to their ductile properties.

<p>False</p> Signup and view all the answers

Rubber has low elongation because it does not deform significantly before failure.

<p>False</p> Signup and view all the answers

Elongation is measured in units of strain, often expressed as a percentage.

<p>True</p> Signup and view all the answers

High elongation to failure is beneficial for components like crash barriers.

<p>True</p> Signup and view all the answers

The density of a material is affected significantly by changes in temperature.

<p>False</p> Signup and view all the answers

A ductile material will typically show low elongation values.

<p>False</p> Signup and view all the answers

Tensile testing is used to determine the elongation of materials.

<p>True</p> Signup and view all the answers

Young's modulus is defined as the ratio of elastic stress to elastic strain.

<p>True</p> Signup and view all the answers

Specific stiffness is used to compare materials and its units are essential.

<p>False</p> Signup and view all the answers

Brittle materials, like ceramics, fail in tension primarily by yielding.

<p>False</p> Signup and view all the answers

In selection charts, 'strength' for metals refers to failure by tension and is measured by yield strength.

<p>True</p> Signup and view all the answers

The specific strength of a material is defined as the ratio of tensile strength to density.

<p>True</p> Signup and view all the answers

Materials with high specific strength are ideal for applications needing high strength at reduced weight.

<p>True</p> Signup and view all the answers

Compressive strength is typically lower than tensile strength for brittle materials.

<p>False</p> Signup and view all the answers

Cranes and pressure vessels are designed to fail by fracture.

<p>False</p> Signup and view all the answers

Special steels are required to contain liquefied gases at temperatures below $0^{ ext{o}}C$.

<p>True</p> Signup and view all the answers

Temperatures of $100^{ ext{o}}C$ do not cause any issues for polymers like plastic cups and kettles.

<p>False</p> Signup and view all the answers

The creep of materials can occur at temperatures as low as room temperature for certain materials.

<p>True</p> Signup and view all the answers

The maximum service temperature for materials is determined by measuring strength at multiple temperatures.

<p>True</p> Signup and view all the answers

Nickel alloys used in jet engines are affected by creep below $600^{ ext{o}}C$.

<p>False</p> Signup and view all the answers

The maximum service temperature of materials is measured in Fahrenheit.

<p>False</p> Signup and view all the answers

Metals and ceramics are required for applications that operate at temperatures of $400^{ ext{o}}C$ or more.

<p>True</p> Signup and view all the answers

The range of maximum service temperature indicates the exact temperatures in which a material should be used.

<p>False</p> Signup and view all the answers

Study Notes

Engineering Material Selection - CH 560

  • Course taught by Dr. Yehia M. Youssef
  • Relevant to engineering material selection

Material Properties - Definition

  • Young's Modulus (E): Measures a material's resistance to elastic deformation under load.
  • High Young's Modulus = Stiff material (e.g., diamond)
  • Low Young's Modulus = Flexible material (e.g., rubbers)
  • Stiffness of a component depends on material's Young's modulus, loading type (tension, bending), and component shape/size.
  • Specific Stiffness = Young's Modulus / Density (more accurately, specific modulus)
  • Important for comparing materials where units don't matter

Material Properties - Measurement

  • Tensile testing: Used to determine material properties.
  • Similar to compression testing, but stockier specimen used to prevent bending.
  • Young's Modulus (E) is the initial gradient of the stress-strain curve.
  • Elastic stretch is usually small (<0.1%).

Material Properties - Strength

  • Strength: Resistance to failure by permanent deformation (yielding).
  • Strong materials require high loads for permanent deformation.
  • Strength in selection charts commonly refers to yield strength under tension.
  • For brittle materials (e.g., ceramics), failure occurs by fracture, with variable tensile strength.
  • Selection charts often show compressive strength instead.
  • Specific Strength = Strength / Density

Material Properties - Toughness

  • Toughness: Resistance to fracture (breaking in two) caused by a crack.
  • More energy absorbed during fracture = tougher material.
  • Amount of energy absorbed per unit crack area is constant for a given material.
  • Tough materials (e.g., mild steel) have large plastic deformation during fracture.
  • Brittle materials (e.g., glass) have small absorbed energy, fracturing easily.

Material Properties - Elongation

  • Elongation: Measure of material ductility.
  • Amount of strain a material can withstand before failure in tensile testing.
  • Ductile materials (e.g., most metals, polymers) exhibit high elongation.
  • Brittle materials (e.g., ceramics) show low elongation.
  • Rubber stretches significantly before failure, mostly elastically.

Material Properties - Density

  • Density: Mass of material per unit volume.
  • Relatively unaffected by temperature changes, though size changes slightly with temperature.
  • Gold and lead are examples of high-density materials.
  • Density variation can be higher in materials with internal structural variation (e.g., wood).

Design Issues

  • Stiffness/Specific Stiffness: Important in designs where deformation needs to be limited (bridges, springs).
  • Strength/Specific Strength: Vital in applications needing high loads with reduced weight in transport (aircraft), structures (buildings).
  • Toughness: Important in impact-prone components (cars, pressure vessels), where catastrophic failure should be avoided.
  • Density: Critical for lightweight design in transport applications, and other areas requiring maximum strength/stiffness under lowest weigh.
  • Maximum service temperature: Strength decreases with increased temperature, limiting the operating temperature.
  • Creep: Deformation over long loading durations at high temperatures.

Material Properties - Measurements & Values

  • Density: Measured in kg/m³. Sometimes reported relative to water density (=1000kg/m³).
  • Strength: Measured in force/area (N/m² or Pascals).
  • Toughness: Measured in energy per unit area (e.g., J/m²).
  • Elongation: Often given as a percentage of strain (% strain).
  • Maximum Service Temperature: Measured in Kelvin (K) or Celsius (°C).
  • Units are important for direct comparison among materials

Material Selection Charts

  • Visual representations showing properties' ranges for various materials (e.g., Young's modulus, strength, density, toughness, elongation, max. service temperature).
  • Charts categorize materials in different properties ranges (e.g., “Rigid”, “Flexible”).

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Description

Explore key material properties crucial for engineering material selection with Dr. Yehia M. Youssef. This quiz covers fundamentals like Young's Modulus, tensile testing, and material strength. Enhance your understanding of how these properties influence material selection and application in engineering.

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