Engineering Material Selection - CH 560
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Questions and Answers

A material with a high Young's modulus is considered flexible.

False (B)

The volume of a material can be measured easily and accurately on a sensitive balance.

False (B)

Specific stiffness is defined as Young's modulus divided by density.

True (A)

Density is generally measured in kg/m3.

<p>True (A)</p> Signup and view all the answers

Gold has a low density, making it easy to carry.

<p>False (B)</p> Signup and view all the answers

Stiffness is irrelevant in the design of bridges and bicycles.

<p>False (B)</p> Signup and view all the answers

The maximum service temperature for metals is usually around half of the melting temperature.

<p>False (B)</p> Signup and view all the answers

Tensile testing is used to measure the resistance of materials to permanent deformation.

<p>False (B)</p> Signup and view all the answers

Lead is used for weights and has a relatively high density compared to some common materials.

<p>True (A)</p> Signup and view all the answers

The Archimedes method for measuring volume involves submerging the object in water.

<p>True (A)</p> Signup and view all the answers

In transport applications, materials with low specific stiffness are preferred for light-weight structures.

<p>False (B)</p> Signup and view all the answers

Creep refers to the temporary stretching of a material under prolonged loading.

<p>False (B)</p> Signup and view all the answers

The density of materials with a uniform internal structure is likely to show significant variation between different samples.

<p>False (B)</p> Signup and view all the answers

The compression test uses a stocky specimen to prevent flexural deformation.

<p>True (A)</p> Signup and view all the answers

It is safe to assume that any operating temperature below the maximum service temperature is suitable for design down to zero degrees Celsius.

<p>True (A)</p> Signup and view all the answers

Wood has a crystalline structure similar to that of metals.

<p>False (B)</p> Signup and view all the answers

Relative density is calculated by dividing the density of a material by the density of water.

<p>True (A)</p> Signup and view all the answers

Specific stiffness is calculated by dividing Young's modulus by density.

<p>True (A)</p> Signup and view all the answers

Stiffness affects how a material deflects under a given load.

<p>True (A)</p> Signup and view all the answers

The range of maximum service temperature indicates the specific temperatures that a material must always be used at.

<p>False (B)</p> Signup and view all the answers

A strong material is one that can withstand many loads without breaking.

<p>True (A)</p> Signup and view all the answers

High density is always undesirable in product design.

<p>False (B)</p> Signup and view all the answers

Lightweight design is critical primarily for sports products and not for transport applications.

<p>False (B)</p> Signup and view all the answers

Specific strength is defined as strength divided by density.

<p>True (A)</p> Signup and view all the answers

Elongation to failure measures the ductility of a material.

<p>True (A)</p> Signup and view all the answers

Ceramics typically exhibit high elongation due to their ductile properties.

<p>False (B)</p> Signup and view all the answers

Rubber has low elongation because it does not deform significantly before failure.

<p>False (B)</p> Signup and view all the answers

Elongation is measured in units of strain, often expressed as a percentage.

<p>True (A)</p> Signup and view all the answers

High elongation to failure is beneficial for components like crash barriers.

<p>True (A)</p> Signup and view all the answers

The density of a material is affected significantly by changes in temperature.

<p>False (B)</p> Signup and view all the answers

A ductile material will typically show low elongation values.

<p>False (B)</p> Signup and view all the answers

Tensile testing is used to determine the elongation of materials.

<p>True (A)</p> Signup and view all the answers

Young's modulus is defined as the ratio of elastic stress to elastic strain.

<p>True (A)</p> Signup and view all the answers

Specific stiffness is used to compare materials and its units are essential.

<p>False (B)</p> Signup and view all the answers

Brittle materials, like ceramics, fail in tension primarily by yielding.

<p>False (B)</p> Signup and view all the answers

In selection charts, 'strength' for metals refers to failure by tension and is measured by yield strength.

<p>True (A)</p> Signup and view all the answers

The specific strength of a material is defined as the ratio of tensile strength to density.

<p>True (A)</p> Signup and view all the answers

Materials with high specific strength are ideal for applications needing high strength at reduced weight.

<p>True (A)</p> Signup and view all the answers

Compressive strength is typically lower than tensile strength for brittle materials.

<p>False (B)</p> Signup and view all the answers

Cranes and pressure vessels are designed to fail by fracture.

<p>False (B)</p> Signup and view all the answers

Special steels are required to contain liquefied gases at temperatures below $0^{ ext{o}}C$.

<p>True (A)</p> Signup and view all the answers

Temperatures of $100^{ ext{o}}C$ do not cause any issues for polymers like plastic cups and kettles.

<p>False (B)</p> Signup and view all the answers

The creep of materials can occur at temperatures as low as room temperature for certain materials.

<p>True (A)</p> Signup and view all the answers

The maximum service temperature for materials is determined by measuring strength at multiple temperatures.

<p>True (A)</p> Signup and view all the answers

Nickel alloys used in jet engines are affected by creep below $600^{ ext{o}}C$.

<p>False (B)</p> Signup and view all the answers

The maximum service temperature of materials is measured in Fahrenheit.

<p>False (B)</p> Signup and view all the answers

Metals and ceramics are required for applications that operate at temperatures of $400^{ ext{o}}C$ or more.

<p>True (A)</p> Signup and view all the answers

The range of maximum service temperature indicates the exact temperatures in which a material should be used.

<p>False (B)</p> Signup and view all the answers

Flashcards

Young's Modulus

Measures a material's resistance to elastic deformation under load.

Specific Stiffness

Young's modulus divided by density; a measure of stiffness per unit weight.

Stiffness

How much a component deflects under load.

Elastic Deformation

Deformation that a material recovers when a load is removed.

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Tensile Testing

Method used to find material properties by applying a pulling force.

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Design Issue - Stiffness

Essential for limiting deflection in structures like bridges and furniture.

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Specific Stiffness in Transport

In applications like aircraft and bicycles, requiring high stiffness with minimal weight.

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Compression Testing

Material testing similar to tension but uses a short, thick specimen to avoid bending during compression.

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Specific Modulus

Young's modulus divided by density. Used to compare materials.

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Material Strength

Resistance to permanent deformation (yielding).

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Specific Strength

Strength divided by density (strength/density).

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Brittle Material Strength

Failure in tension is by fracture; strength measured by compressive strength.

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Engineering Design for Failure

Components are mostly designed to avoid yield or fracture.

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Structural Applications (Brittle Materials)

Brittle materials are often used for compression in structures. Examples include bricks, concrete, stone.

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Materials for Transport Applications

Materials with high specific strength are preferred for transport due to weight constraints. Examples include airplanes, bikes.

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Elongation

Amount of strain material experiences before failure in tensile testing. Measures ductility.

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Ductility

Material's ability to deform under stress before failure. Related to elongation.

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Brittle materials

Materials that exhibit little to no plastic deformation before failure.

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Density

Mass of a material per unit volume (e.g., grams per cubic centimeter).

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Crash barrier

Component designed to absorb energy during impact by deforming plastically.

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Uniform Internal Structure

A material with a consistent arrangement of its internal components, like atoms in metals, resulting in predictable properties.

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Variable Internal Structure

A material with an inconsistent internal arrangement, like wood, leading to variations in properties.

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Design Issue: Weight

The weight of a product is important in design, especially in transportation and sports where lightweight materials are often desired.

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High Density Applications

Situations where a heavy material is desired for its specific properties, like in weights, bullets, or hammers.

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Why is gold heavy?

Gold has a very high density, meaning it is very heavy for its size.

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Material Density

The amount of mass packed into a given volume. This is measured in kg/m³ or sometimes as the density relative to water.

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Archimedes' Method

A technique for measuring the volume of an irregularly shaped object by submerging it in water and measuring the amount of water displaced.

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Maximum Service Temperature

The highest temperature a material can withstand before its strength significantly decreases.

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Creep

A permanent deformation in a material that occurs over time under a constant load, especially at high temperatures.

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Maximum Service Temperature Range

The range of temperatures within which a material is safe to use, but not necessarily the ideal operating range.

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Why is Maximum Service Temperature important?

It helps engineers choose the right material for a particular application, ensuring it won't lose strength at the operating temperature.

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What factors affect Maximum Service Temperature?

The specific type of material and its variations, and the duration of loading.

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How does Maximum Service Temperature relate to design?

Engineers assume that any temperature below the maximum service temperature is generally safe for design.

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Low Temperature Issues

Materials can become brittle and potentially fail when exposed to extremely low temperatures. For example, steel used to contain liquefied gases needs special processing to retain its toughness.

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Creep at High Temperatures

Materials like nickel alloys used in jet engines experience creep at temperatures above 600oC, while some polymers like plastic shopping bags can creep at room temperature.

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Measuring Maximum Service Temperature

Determining the maximum service temperature involves conducting strength tests at various temperatures. The temperature at which the material's strength starts to decline significantly is defined as the maximum service temperature.

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Maximum Service Temperature - Important Note

The maximum service temperature does not determine the range of temperatures a material can be used within. It defines the limit above which significant performance issues may arise.

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Study Notes

Engineering Material Selection - CH 560

  • Course taught by Dr. Yehia M. Youssef
  • Relevant to engineering material selection

Material Properties - Definition

  • Young's Modulus (E): Measures a material's resistance to elastic deformation under load.
  • High Young's Modulus = Stiff material (e.g., diamond)
  • Low Young's Modulus = Flexible material (e.g., rubbers)
  • Stiffness of a component depends on material's Young's modulus, loading type (tension, bending), and component shape/size.
  • Specific Stiffness = Young's Modulus / Density (more accurately, specific modulus)
  • Important for comparing materials where units don't matter

Material Properties - Measurement

  • Tensile testing: Used to determine material properties.
  • Similar to compression testing, but stockier specimen used to prevent bending.
  • Young's Modulus (E) is the initial gradient of the stress-strain curve.
  • Elastic stretch is usually small (<0.1%).

Material Properties - Strength

  • Strength: Resistance to failure by permanent deformation (yielding).
  • Strong materials require high loads for permanent deformation.
  • Strength in selection charts commonly refers to yield strength under tension.
  • For brittle materials (e.g., ceramics), failure occurs by fracture, with variable tensile strength.
  • Selection charts often show compressive strength instead.
  • Specific Strength = Strength / Density

Material Properties - Toughness

  • Toughness: Resistance to fracture (breaking in two) caused by a crack.
  • More energy absorbed during fracture = tougher material.
  • Amount of energy absorbed per unit crack area is constant for a given material.
  • Tough materials (e.g., mild steel) have large plastic deformation during fracture.
  • Brittle materials (e.g., glass) have small absorbed energy, fracturing easily.

Material Properties - Elongation

  • Elongation: Measure of material ductility.
  • Amount of strain a material can withstand before failure in tensile testing.
  • Ductile materials (e.g., most metals, polymers) exhibit high elongation.
  • Brittle materials (e.g., ceramics) show low elongation.
  • Rubber stretches significantly before failure, mostly elastically.

Material Properties - Density

  • Density: Mass of material per unit volume.
  • Relatively unaffected by temperature changes, though size changes slightly with temperature.
  • Gold and lead are examples of high-density materials.
  • Density variation can be higher in materials with internal structural variation (e.g., wood).

Design Issues

  • Stiffness/Specific Stiffness: Important in designs where deformation needs to be limited (bridges, springs).
  • Strength/Specific Strength: Vital in applications needing high loads with reduced weight in transport (aircraft), structures (buildings).
  • Toughness: Important in impact-prone components (cars, pressure vessels), where catastrophic failure should be avoided.
  • Density: Critical for lightweight design in transport applications, and other areas requiring maximum strength/stiffness under lowest weigh.
  • Maximum service temperature: Strength decreases with increased temperature, limiting the operating temperature.
  • Creep: Deformation over long loading durations at high temperatures.

Material Properties - Measurements & Values

  • Density: Measured in kg/m³. Sometimes reported relative to water density (=1000kg/m³).
  • Strength: Measured in force/area (N/m² or Pascals).
  • Toughness: Measured in energy per unit area (e.g., J/m²).
  • Elongation: Often given as a percentage of strain (% strain).
  • Maximum Service Temperature: Measured in Kelvin (K) or Celsius (°C).
  • Units are important for direct comparison among materials

Material Selection Charts

  • Visual representations showing properties' ranges for various materials (e.g., Young's modulus, strength, density, toughness, elongation, max. service temperature).
  • Charts categorize materials in different properties ranges (e.g., “Rigid”, “Flexible”).

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Description

Explore key material properties crucial for engineering material selection with Dr. Yehia M. Youssef. This quiz covers fundamentals like Young's Modulus, tensile testing, and material strength. Enhance your understanding of how these properties influence material selection and application in engineering.

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