Engineering Design Week 7 Quiz
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Questions and Answers

Which week covers the topic of 'CAD: Assemblies and Standard Mechanical Parts'?

  • Week 8
  • Week 7 (correct)
  • Week 6
  • Week 9
  • Sustainability in Engineering Design is covered in Week 9.

    True (A)

    Which type of manufacturing processes is focused on in Week 11?

    Additive Manufacturing

    The topic 'Materials and their ______' is covered in Week 10.

    <p>Properties</p> Signup and view all the answers

    Match the weeks with their corresponding topics.

    <p>Week 2 = Introducing Engineering Design Week 4 = CAD: Introduction and Modeling Operations Week 12 = Material Selection Week 11 = Manufacturing Processes with Focus on Additive Manufacturing</p> Signup and view all the answers

    What materials are NOT allowed during the quiz?

    <p>Calculators (D)</p> Signup and view all the answers

    Students are required to bring their own writing paper to the quiz.

    <p>False (B)</p> Signup and view all the answers

    What should a student do if they are ill and cannot attend the quiz?

    <p>Inform the instructor and send a doctor's certificate.</p> Signup and view all the answers

    The need for _____ assemblies is important in product development.

    <p>CAD</p> Signup and view all the answers

    Match the following learning objectives with their descriptions:

    <p>Understand the need for CAD assemblies = Recognizing the importance in product development Create assembly structures in CAD = Building digital models within CAD software Learn about standard parts in mechanical design = Identifying commonly used components in engineering Read assembly drawings = Interpreting technical diagrams and specifications</p> Signup and view all the answers

    What analysis is used to check for potential conflicts during assembly in CAD?

    <p>Interference Analysis (D)</p> Signup and view all the answers

    CAD assemblies do not include a Bill of Materials.

    <p>False (B)</p> Signup and view all the answers

    What type of simulation is mentioned in relation to CAD models?

    <p>Motion Simulation</p> Signup and view all the answers

    The __________ is used to analyze the functionality and interconnections within a CAD assembly.

    <p>Assembly Drawings</p> Signup and view all the answers

    Match the following components of a CAD assembly with their functions:

    <p>Bill of Materials = Lists components required Motion Simulation = Validates part interactions Interference Analysis = Checks for conflicts Assembly Drawings = Visualizes design</p> Signup and view all the answers

    What is the first step in bottom-up modeling?

    <p>Identify the lowest level parts (B)</p> Signup and view all the answers

    The main assembly is constructed before any subassemblies are created.

    <p>False (B)</p> Signup and view all the answers

    How many parts are there in the Wheel Sub-Assembly of a car according to the example?

    <p>2</p> Signup and view all the answers

    In the Wheel Sub-Assembly, the component that serves as the connection point is the ______.

    <p>6-Stud Axle</p> Signup and view all the answers

    Match the following components with their quantity in the main assembly example:

    <p>Car Body = 1x Chassis = 1x Front Body = 1x Back Body = 1x</p> Signup and view all the answers

    Which part is NOT included in the Sub-Assembly 1?

    <p>Part 4 (C)</p> Signup and view all the answers

    All parts in the assembly structure must be modeled before creating any subassemblies.

    <p>False (B)</p> Signup and view all the answers

    What are Tretlagerwelle used for in the assembly structure?

    <p>They are used as part of the assembly components.</p> Signup and view all the answers

    What type of gear is used in the gearbox example from the ETH robot?

    <p>Worm gear (B)</p> Signup and view all the answers

    An exploded view of a gearbox illustrates its internal components clearly.

    <p>True (A)</p> Signup and view all the answers

    What is the role of the screws turned into the plane of projection in the gearbox assembly?

    <p>To secure the components together.</p> Signup and view all the answers

    The __________ thread pairs with the internal thread in a screw connection.

    <p>external</p> Signup and view all the answers

    Match the following components with their roles in a gearbox:

    <p>Worm gear = Provides torque reduction Spur gear = Transmits power O-ring = Prevents leakage Screws = Secure the assembly</p> Signup and view all the answers

    What is the minimum length (L_min) for an M4 diameter thread according to standard part selection?

    <p>5 mm (B)</p> Signup and view all the answers

    DIN 4762 refers to hexagon socket head cap screws.

    <p>True (A)</p> Signup and view all the answers

    What is the purpose of using threaded parts in mechanical assemblies?

    <p>To join components securely and allow for disassembly.</p> Signup and view all the answers

    How many types of mechanical parts are mentioned in the content?

    <p>Four (C)</p> Signup and view all the answers

    The radial shaft lip seal is an example of a mechanical part used in assemblies.

    <p>True (A)</p> Signup and view all the answers

    What is the ISO standard for the washer mentioned?

    <p>ISO 7089-10-200 HV</p> Signup and view all the answers

    A ______ is used to hold components together and prevent axial movement in assemblies.

    <p>bearing</p> Signup and view all the answers

    Match the standard components with their respective identifiers:

    <p>Washer = ISO 7089-10-200 HV Bolt = ISO 2338-8 h8x40 O-ring = DIN 3771-31x1 Ball bearing = DIN 625-6207</p> Signup and view all the answers

    Which of the following is NOT a type of mechanical part mentioned in the content?

    <p>Gear (D)</p> Signup and view all the answers

    What is the purpose of creating assembly models in CAD?

    <p>To evaluate product function, fit, and manufacturing.</p> Signup and view all the answers

    What type of seal is specified as DIN 3760-AS 15x24x7?

    <p>Radial shaft lip seal (A)</p> Signup and view all the answers

    Flashcards

    CAD Assemblies

    Combining multiple 3D models into a single, complex model.

    Standard Mechanical Parts

    Pre-designed components used in engineering like bolts, nuts, and gears.

    Engineering Design

    The process of creating a solution to a problem using technical principles.

    CAD

    Computer-Aided Design - software used to create 2D and 3D models.

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    Parametric Modeling

    Creating 3D models where changes in one parameter affect other parts of the design.

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    What does a CAD assembly support?

    CAD assemblies support visualization of the assembly, checking functionality, interference analysis, motion simulation, generating a bill of materials, and evaluating and planning the assembly and disassembly process.

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    Bill of Materials

    A list of all the parts and components needed to assemble a product.

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    Interference Analysis

    Using CAD to detect collisions or overlaps between parts in an assembly.

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    Motion Simulation

    Simulating the movement of parts in an assembly to analyze kinematics and dynamics.

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    Part Re-Use

    Using existing CAD models of parts in new assemblies.

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    Quiz 1 Requirements

    For Quiz 1, you need your student ID, a pencil, and a sheet of paper. No other materials are allowed. Dictionaries are provided.

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    Assembly Drawing Purpose

    Assembly drawings show how multiple parts fit together to create a larger product, highlighting the relationship between components.

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    Assembly: Car

    A car is a complex assembly of many different parts, from the engine to the wheels and the body, shown in detailed assembly drawings.

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    Standard Parts

    Commonly used components in mechanical design, like bolts, nuts, gears, and bearings, that are pre-designed and easily available.

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    Part List

    A list that identifies and specifies each individual part used in an assembly, including their quantity and material information.

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    Assembly Structure

    A hierarchical breakdown of a product, showing how sub-assemblies and individual parts are organized.

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    Sub-Assembly

    A group of parts that are assembled together to form a smaller, functional unit.

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    Main Assembly

    The top level of the assembly hierarchy, representing the complete product.

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    Bottom-Up Modeling

    A design approach where individual parts are created first and then assembled into sub-assemblies, building up to the final product.

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    Normteil

    A standard, pre-designed component that is used repeatedly in different assemblies.

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    Tretlagerwelle

    A specific part used in assemblies, often a shaft or axle.

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    Example of Assembly Structure

    A car can be broken down into sub-assemblies like the body, wheels, and chassis, and each sub-assembly can be further divided into individual parts.

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    What is the purpose of using the "Normteil" designation in assembly structures ?

    It helps to identify and categorize standard, reusable components, making it easier to understand the assembly and source these components.

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    What are assembly models used for?

    Assembly models in CAD help engineers evaluate a product for function, fit, and manufacturability.

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    What are Assembly Constraints?

    Constraints are the rules and relationships used in a CAD system to define how parts fit together, ensuring proper assembly.

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    What are Standard Mechanical Parts?

    These are pre-designed components like screws, bolts, nuts, washers, bearings, and gears, ready to be used in engineering designs.

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    What are the Benefits of Standard Parts?

    Using standard parts can save time and effort during design, as they are readily available and have standardized specifications.

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    What is a Bearing?

    Bearings are mechanical components that reduce friction and support motion between moving parts in a machine.

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    What is a Seal?

    Seals are components that prevent leaks by creating a barrier between two surfaces.

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    What is a Key?

    Keys are used to transmit torque and prevent relative rotation between two shafts.

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    What is Gearing?

    Gearing refers to a system of toothed wheels designed to transmit power and motion.

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    Gearbox Example: Worm Gear

    A type of gearbox with a worm gear, often used in robots for precise motion control and high torque transmission. It's commonly found in robotic applications, including those at ETH.

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    Gearbox Example: Exploded View

    A visual representation of a gearbox showing its individual components laid out separately, revealing their arrangement and relationships.

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    Gearbox Example: Screw Connections

    The way screws are used in a gearbox, typically involving threaded parts that connect and hold components together.

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    Screw Connections

    Joining two threaded parts, one external (male) and one internal (female), creating a strong and reliable connection.

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    Screw Connections - Types

    Different screw types are used for specific applications, defined by their head shape, drive type, and thread size. Common examples are hexagon socket head cap screws and DIN 4762 screws.

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    Screw Connections - Thread Sizes

    Screws are categorized by their thread diameter (e.g., M1.6, M2, M3) and length (Lmin, Lmax), which are standardized for common applications.

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    Standard Part Selection - Normteil

    Using pre-designed components (Normteil) in assemblies for standardization, reusability, and efficiency in design and manufacturing. They are often listed in catalogs and are readily available.

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    Study Notes

    Engineering Design and Material Selection

    • Lecture 7 covers CAD assemblies and standard mechanical parts.
    • The course schedule details topics, case studies, quizzes, and lecturers for each week. Week 7 specifically focuses on CAD assemblies and standard mechanical parts.
    • Quiz 1 materials include a writing booklet, pencil, and student ID. Dictionaries (English-German, English-French, English-Italian) are provided. Students must log into computers in their exercise room. Students are to inform the instructor if they are unable to attend the quiz.

    Learning Objectives

    • Students need to understand the use of CAD assemblies in product development.
    • Creating assembly structures in CAD is a key skill.
    • Knowing standard parts in mechanical design is important.
    • Reading and identifying standard parts in assembly drawings is necessary.

    Why Assembly Drawings are Needed

    • Diagrams illustrate the purpose of assembly drawings by examining component parts (images of components are displayed)

    Assembly Example: Car

    • Displayed is a 3D model of a small vehicle (red and gray) .

    Part List (example)

    • A technical drawing shows a small vehicle (car) with labeled parts. A table of components and quantity is presented
    • The documents includes dimensions
    • A technical drawing provides details of a machine part (vehicle chassis) and dimensions. The technical drawing also contains a part list.

    CAD Assemblies Support...

    • CAD assemblies provide visualization of assembly, functional checking, interference analysis, motion simulation, and manufacturing planning.
    • CAD assemblies support the utilization of bill of materials, standard elements and part reuse.

    Breathe: Motion Simulation

    • A 3D model of a mechanism relating to motion simulation is shown.

    CAD Model of the PLUS II

    • A parts exploded view diagram of a vehicle is shown, displaying components like bodywork, doors, drivetrain, windshield, and electronics.

    Assembly Structure

    • A hierarchical diagram displays assembly structure starting with Main Assembly, sub-assemblies 1 & 2, and standard elements. It then displays parts 1-4.

    Assembly Structure Example – Car

    • A hierarchical diagram displays the structure of a car, including components like the body, chassis, wheels, and sub-assemblies. Specific component details are listed (e.g., front, back, chassis, wheels).

    Bottom-Up Modeling

    • The bottom-up method starts with individual parts, builds sub-assemblies, and then builds up to the main assembly
    • Diagram demonstrates the Bottom Up assembly and sub-assembly approach.

    CAD Assembly: Bottom-Up Modeling

    • The diagram details a step by step process including creating assembly, sub-assemblies and reusing parts.

    Assembly in CAD Feature

    • CAD assemblies show features representing relationships between form features (e.g., against, align co-planar, offset, and co-axial).

    Part Positioning/Kinematic Simulation

    • The technique or mechanism is displayed within the illustration of a design.
    • A graphic appears displaying design software along with an image of a design component (universal joint.)

    Assembly Constraints in NX

    • Examples of constraints include Touch Align, Concentric, Distance, Fix, Angle etc.
    • The method or mechanism and possible constraints for those types of design are shown.

    Additional Constraint Fixes

    • The z-coordinate is fixed with an additional constraint.

    Assembly Array

    • Assembly navigator displays a collection of components along with their features and instances.

    CAD Assembly: General Creation

    • The process of creating a CAD assembly is explained.
    • A step by step process shows an example of creating a car assembly by creating main parts, subparts, adding parts using component tools ,and fixing components.

    Assembly Constraints: Car

    • Examples of Touch Align constraints in a car part assembly are shown.

    Which Statement is True About Assembly Constraints?

    • Multiple-choice question about assembly constraints for an axle in a diagram is shown.

    Move Components/Collision

    • Graphic shows software for moving components within a CAD assembly.

    CAD Assembly: Assembly Structure & Constraints in NX

    • Screenshot illustrates a model showing different types of constraints that can be made along the assembly model. Details about the elements and part creation are displayed.

    Standard Parts (ISO)

    • Simplifying the design process. Categorize parts as components and elements. Components are normally bought from external vendors. Examples include bearings, which are not strictly normed. Elements are common geometry shapes such as keys.

    Standard Components - Examples

    • Examples including nuts, bolts, circlips (retaining rings), springs, ball bearings, parallel keys, rotary shaft lip seals, gear, O-rings.

    Gearbox Assembly

    • Exploded view of a Gearbox assembly is shown.

    Gearbox Example - Usage

    • A specific type of gearbox is used in an ETH robot.

    Gearbox Example - Exploded View

    • Exploded view of a gearbox highlighting components. Different types of components and their dimensions are included.

    Section Views in Assemblies

    • Section views in parts are shown.

    Part Families of Standard Parts

    • Part families such as LEGO elements, DIN elements, reusable library, and types of keys (Parallel, Keys) are covered.

    Gearbox Example

    Bearing and Circlip

    • Diagrams showing bearing and circlip components are displayed.

    Seals

    • Illustrations/diagrams of seals, such as O-ring, radial shaft lip seal, are displayed.

    Key & Gearing

    Key & Gearing

    • Diagrams and textual examples are used to explain gearing, keys, and their use.

    How Many Bearings Can Be Found in This Drawing?

    • Question about finding bearings in a CAD drawing.

    CAD Assemblies and Standard Mechanical Parts: Wrap-up

    • Summary of the lesson, highlighting assembly models, features, and strategies for creating assembly models in CAD

    Exercise 7: Working with CAD Assemblies

    • Working with assemblies are explained for a design software (e.g., NX)

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    Description

    This quiz focuses on CAD assemblies and standard mechanical parts as covered in Lecture 7 of the Engineering Design course. Students will demonstrate their understanding of creating assembly structures and identifying standard parts in assembly drawings. Ensure to bring your writing materials and student ID for the quiz.

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