Engine Components & Piston Function

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Questions and Answers

Under normal operating conditions, approximately what maximum temperature can a piston head reach?

  • 450°F
  • 700°F (correct)
  • 650°F
  • 500°F

What component of the piston assembly provides necessary clearance to prevent contact between the piston and crankshaft counterweights?

  • Compression rings
  • Valve reliefs
  • Piston taper
  • Slipper skirt (correct)

What is the distance from the centerline of the piston pin hole to the top of the piston known as?

  • Compression distance (correct)
  • Pin hole diameter
  • Skirt length
  • Piston diameter

Which piston design is most commonly paired with a wedge-type cylinder head in engine construction?

<p>All of the above (D)</p> Signup and view all the answers

What is the most common configuration for oil rings in an internal combustion engine?

<p>Three rails and an expander (C)</p> Signup and view all the answers

What parameter is determined by the difference between the width of the piston ring and the width of the piston ring groove?

<p>Ring side clearance (B)</p> Signup and view all the answers

What is the primary function of a connecting rod that has been drilled with a small passage?

<p>Supply oil to the piston pin (B)</p> Signup and view all the answers

In a V-type engine configuration, how many connecting rods typically attach to each crankshaft journal?

<p>Two (A)</p> Signup and view all the answers

Which of the following is NOT considered to be a basic type of engine bearing?

<p>Piston bearings (D)</p> Signup and view all the answers

Which of the following is not a basic part of an engine bottom end?

<p>Valve train (D)</p> Signup and view all the answers

What is the significance of using connecting rod numbers during engine assembly or maintenance?

<p>To match the connecting rod to the correct cylinder and orientation. (B)</p> Signup and view all the answers

Why are some engine parts, such as gears and shafts, often case hardened?

<p>To increase core ductility while maintaining a hard, wear-resistant surface (B)</p> Signup and view all the answers

Which of the following features is NOT typically associated with modern piston assemblies?

<p>Bolted piston pin (D)</p> Signup and view all the answers

What is the purpose of 'bearing crush' in engine bearing design?

<p>To ensure the bearing conforms perfectly to the housing bore and journal, providing proper seating and heat transfer. (C)</p> Signup and view all the answers

What is meant by the term 'bearing spread' when referring to engine bearings?

<p>The amount by which the bearing extends beyond the parting surface of the connecting rod or main cap. (C)</p> Signup and view all the answers

What term describes an engine bearing that has the exact dimensions specified by the manufacturer for a new, unmachined crankshaft?

<p>Standard bearing (D)</p> Signup and view all the answers

What is the primary reason for using an 'undersized' engine bearing?

<p>To compensate for a crankshaft journal that has been machined to a smaller diameter. (A)</p> Signup and view all the answers

Which of the following properties is NOT typically associated with engine bearings?

<p>Lubrication absorption (B)</p> Signup and view all the answers

Given normal operating conditions, when is it most appropriate to use piston rings featuring a soft coating?

<p>During initial engine break-in to facilitate proper seating and reduce wear. (B)</p> Signup and view all the answers

What is characterized as piston slap?

<p>Excessive movement of the piston within the cylinder due to excessive clearance, resulting in noise, especially during cold starts. (C)</p> Signup and view all the answers

Flashcards

Piston Head Temperature

Piston heads can reach operating temperatures as high as 650°F to 700°F.

Slipper Skirt Function

Slipper skirt pistons provide clearance between the piston and crankshaft counterweights.

Compression Distance

The distance from the piston pin hole centerline to the piston top is called compression distance.

Piston Type for Wedge Heads

Flat-top pistons are commonly used with wedge-type cylinder heads.

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Oil Ring Composition

Most common oil rings consist of two rails and a spacer.

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Ring Side Clearance

The difference between piston ring width and ring groove width determines ring side clearance.

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Drilled Connecting Rods

Drilled connecting rods supply oil to the piston pin.

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Connecting Rods per Journal (V-Engine)

In a V-type engine, two connecting rods typically bolt to each crankshaft journal.

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Engine Bearing Types

Piston bearings are NOT a basic type of engine bearing.

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Engine Bottom End

Valve train is NOT a basic part of an engine bottom end.

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Ring Gap

Ring gap is the space between the ends of a piston ring when it is installed in a cylinder.

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Connecting Rod Numbers

Connecting rod numbers are used for correct cylinder location and proper rod cap installation.

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Bearing Conformability

Conformability is the ability of a bearing to adapt to imperfections.

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Undersized Bearing

An undersized bearing is designed for a crankshaft journal machined to a smaller diameter.

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Bearing Crush

Bearing crush ensures the bearing is tightly held in the connecting rod and cap.

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Ring Side Clearance

Ring side clearance is determined by the difference between piston ring width and ring groove width.

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Study Notes

  • A piston head can reach operating temperatures as high as 650°F.
  • Slipper skirt provides clearance between the piston and crankshaft counterweights.
  • Compression distance is the distance from the piston pin hole centerline to the piston top.
  • Flat-top pistons are commonly used with a wedge-type cylinder head.
  • The most common oil rings consist of two rails and a spacer.
  • Ring side clearance is determined by the difference between piston ring width and ring groove width.
  • A drilled connecting rod supplies oil to the piston pin.
  • In a V-type engine, two connecting rods bolt to each crankshaft journal.
  • Piston bearings are not basic types of engine bearings.
  • The valve train is not a basic part of an engine bottom end.
  • Determining the difference between the ring width and the width of the piston ring groove is necessary.
  • The difference between the ring wall thickness and ring groove depth must be determined.
  • Ring gap must be defined.
  • Piston rings with soft coatings should be used in certain situations.
  • Some parts are case hardened for specific reasons.
  • Offset piston pin does not relate to modern piston assemblies.
  • Piston slap and piston pin offset are important to understand.
  • An indicator is used on the head of a piston to indicate piston pin offset.
  • Connecting rod numbers are used for specific reasons.
  • Engine crankshafts are usually made of specific materials.
  • Lubricating oil gets to the connecting rod bearings in a specific way.
  • Load strength, conformability and embedability pertain to engine bearings, but lubrication absorption does not.
  • Bearing crush must be explained.
  • Bearing spread must be explained.
  • A standard bearing has the original dimensions specified by the manufacturer.
  • An undersized bearing is designed for use on a machined crankshaft journal.
  • There are three rear main oil seal variations.

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