Podcast
Questions and Answers
What is the primary purpose of tote boxes in an ESD-controlled environment?
What is the primary purpose of tote boxes in an ESD-controlled environment?
- Protection from dust and debris
- Organization of tools and equipment
- Transportation of devices and PCBs (correct)
- Storage of bulk materials
What type of material is commonly used for the fabrication of DIP tubes?
What type of material is commonly used for the fabrication of DIP tubes?
- Only aluminium
- Carbon-loaded plastic and anti-static plastic (correct)
- Only plain plastic
- Only anti-static plastic
Which of the following is NOT a characteristic of an effective ESD tote box?
Which of the following is NOT a characteristic of an effective ESD tote box?
- Prevention of triboelectric charge generation
- Porous design for ventilation (correct)
- Conductive material
- Shielding from external static fields
Why are DIP tubes considered closed containers for the purposes of static shielding?
Why are DIP tubes considered closed containers for the purposes of static shielding?
What is the key advantage of using a tote box with a lid over a conductive tray alone?
What is the key advantage of using a tote box with a lid over a conductive tray alone?
What has led to circuits now switching hundreds of thousands of times a second?
What has led to circuits now switching hundreds of thousands of times a second?
What type of failure occurs when a component is so damaged that it will never function again?
What type of failure occurs when a component is so damaged that it will never function again?
How can latent failures caused by ESD be described?
How can latent failures caused by ESD be described?
What can be a consequence of latent failures in components fitted to aircraft?
What can be a consequence of latent failures in components fitted to aircraft?
What is the nature of upset failures resulting from ESD?
What is the nature of upset failures resulting from ESD?
What is a possible effect of static charge on semiconductor components?
What is a possible effect of static charge on semiconductor components?
Why may a component pass inspection but later fail in operation?
Why may a component pass inspection but later fail in operation?
What is an upset failure in the context of ESD damage?
What is an upset failure in the context of ESD damage?
Why are upset or latent failures particularly challenging to identify?
Why are upset or latent failures particularly challenging to identify?
What does ESD stand for?
What does ESD stand for?
How can ESD damage to a component be visually represented?
How can ESD damage to a component be visually represented?
What economic rationale supports the implementation of ESD safeguards?
What economic rationale supports the implementation of ESD safeguards?
What often characterizes direct catastrophic failures due to ESD?
What often characterizes direct catastrophic failures due to ESD?
What can be a consequence of ESD damage in avionics systems?
What can be a consequence of ESD damage in avionics systems?
What does the magnification difference (175x vs 4300x) suggest about ESD damage in components?
What does the magnification difference (175x vs 4300x) suggest about ESD damage in components?
What could prevent ESD damage in electronic components?
What could prevent ESD damage in electronic components?
What is the safest precaution to avoid damaging electronic devices from ESD?
What is the safest precaution to avoid damaging electronic devices from ESD?
Which action should be avoided to prevent ESD damage?
Which action should be avoided to prevent ESD damage?
Before disconnecting cables from electronic equipment, you should first:
Before disconnecting cables from electronic equipment, you should first:
When should electronic devices be inserted into a circuit or connector?
When should electronic devices be inserted into a circuit or connector?
What is the primary purpose of pink poly anti-static bags?
What is the primary purpose of pink poly anti-static bags?
What should be done with electronic equipment when maintenance is performed?
What should be done with electronic equipment when maintenance is performed?
Why should you not touch the sockets or pins within the plugs of electronic equipment?
Why should you not touch the sockets or pins within the plugs of electronic equipment?
What characteristic of anti-static packaging material primarily influences its effectiveness?
What characteristic of anti-static packaging material primarily influences its effectiveness?
What should be used for shipping electronic components?
What should be used for shipping electronic components?
How does the shelf life of pink poly anti-static bags compare to cushion-pack bags?
How does the shelf life of pink poly anti-static bags compare to cushion-pack bags?
Which type of anti-static bag is recommended for components with Class 1 sensitivity levels?
Which type of anti-static bag is recommended for components with Class 1 sensitivity levels?
Which of the following is a correct method to equalize electrostatic potentials?
Which of the following is a correct method to equalize electrostatic potentials?
What is a primary reason for not opening ESD-sensitive equipment except at an ESD workstation?
What is a primary reason for not opening ESD-sensitive equipment except at an ESD workstation?
What is a key feature of the interior layer of metallic anti-static bags?
What is a key feature of the interior layer of metallic anti-static bags?
Which of the following ESD precautions is overly cautious or unnecessary?
Which of the following ESD precautions is overly cautious or unnecessary?
What material is used in the construction of cushion-pack bags?
What material is used in the construction of cushion-pack bags?
What is the effect of wrinkling or creasing on pink poly anti-static bags?
What is the effect of wrinkling or creasing on pink poly anti-static bags?
Which of the following characteristics is NOT true about metallic anti-static bags?
Which of the following characteristics is NOT true about metallic anti-static bags?
What feature of pink poly anti-static bags allows for convenience when accessing items frequently?
What feature of pink poly anti-static bags allows for convenience when accessing items frequently?
What type of static protection is not provided by anti-static plastics?
What type of static protection is not provided by anti-static plastics?
Flashcards
Circuit Switching Frequency
Circuit Switching Frequency
Circuit switching can switch hundreds of thousands of times a second due to improved semiconductors.
Sensitivity of Circuits
Sensitivity of Circuits
Modern circuits are extremely sensitive and can be easily damaged.
Static Charge Impact
Static Charge Impact
Static charge of thousands of volts can destroy sensitive components like transistors.
Catastrophic Failures
Catastrophic Failures
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Latent Failures
Latent Failures
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Operational Stress
Operational Stress
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No-Fault-Found Issue
No-Fault-Found Issue
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ESD Damage
ESD Damage
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Types of Failures
Types of Failures
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Upset Failure
Upset Failure
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Gate Leakage
Gate Leakage
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Built-In Testing (BIT)
Built-In Testing (BIT)
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MOS Capacitor
MOS Capacitor
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Economic Necessity of ESD Safeguards
Economic Necessity of ESD Safeguards
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Detection Limitations
Detection Limitations
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Tote Boxes
Tote Boxes
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Conductive Tray vs Tote Box
Conductive Tray vs Tote Box
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Static Protection in DIP Tubes
Static Protection in DIP Tubes
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Anti-Static Shipping Materials
Anti-Static Shipping Materials
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Shielding Effectiveness
Shielding Effectiveness
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ESD (Electrostatic Discharge)
ESD (Electrostatic Discharge)
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Grounding
Grounding
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Static Electricity Discharge Methods
Static Electricity Discharge Methods
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Anti-static Mat
Anti-static Mat
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Protective Carrier
Protective Carrier
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ESD Workstation
ESD Workstation
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Conductive Covers/Caps
Conductive Covers/Caps
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Approved Anti-static Containers
Approved Anti-static Containers
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Touching Metal Case
Touching Metal Case
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Discharge Precaution
Discharge Precaution
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Pink Poly Anti-Static Bags
Pink Poly Anti-Static Bags
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Shelf Life of Pink Poly Bags
Shelf Life of Pink Poly Bags
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Cushion-Pack Bags
Cushion-Pack Bags
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Electrical Resistance
Electrical Resistance
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Metallic Anti-Static Bags
Metallic Anti-Static Bags
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Class III Sensitivity
Class III Sensitivity
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Class 1 Sensitivity
Class 1 Sensitivity
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Metallised Bags
Metallised Bags
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Static Shielding
Static Shielding
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Anti-Static Zipper
Anti-Static Zipper
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Study Notes
Electrostatic Sensitive Devices (5.12)
- Learning objectives include special handling of components sensitive to electrostatic discharges (Level 2)
- Understanding the risks and possible damage caused by electrostatic discharges (Level 2)
- Knowing about component and personnel anti-static protection devices (Level 2)
Static Electricity
- Static electricity is an electrical charge at rest, unlike current electricity
- It can be generated by friction or induction
- Triboelectric charge is the build-up of static electricity through friction
- Walking across a carpet can generate a static charge of up to 35,000 volts on the human body
- The body can feel a shock from a discharge of 3000 volts
- Damage to electrostatic-sensitive circuits can occur from a discharge of only a few hundred volts
- Arcing indicates the discharge or equalisation of a potential difference.
Induced Static Charges
- Simple induction occurs when a conductor is in the presence of an electrostatic field
- Positive and negative charges separate on the conductor
- The electrons are attracted to the positive charge
- The same effect happens with strong magnetic fields
- Upon removal, electrons rush back to neutralise the imbalance, creating a current that could damage the circuit
- Sensitive integrated circuits (ICs) can be damaged by external magnetic or electrostatic fields, even without direct contact with an ESD source.
Compound Induction
- If a conductor is grounded, it can attract more electrons, further increasing the electrical potential
- Removing the ground creates a net negative charge
- When the field is removed, the charges equalise, resulting in a negative potential across the conductor's surface
- This is compound induction
Dangerous Situations Generating Static Charge
- Low relative humidity (10-20%)
- Walking on carpets
- Walking on vinyl floors
- Working at a workbench
- Using vinyl envelopes
- Handling polythene bags
- Sitting in a chair with urethane foam
Metal-Oxide-Semiconductor Devices
- MOSFETs are very susceptible to ESD damage
- Parts susceptible to ESD damage are those in any logic family, requiring small energy changes or voltage changes.
- Examples are NMOS, PMOS, CMOS, and TTL items.
- ESD damage can damage components through arcing through the insulating silicon dioxide layer
- External magnetic or electromagnetic fields can also damage components
ESD Sensitivity
- Human Body Model (HBM) is a test method measuring ESD sensitivity
- A charged 100-pF capacitor is discharged into the device via a 1500-Ω resistor.
- The withstand voltage is the maximum test voltage without causing damage.
- Component sensitivity levels such as VMOS, MOSFET, EPROM, JFET, OP-AMP, Schottky Diodes, Film Resistors, and Schottky TTL have varying withstand voltages
Device Sensitivity Classification
- Components with a maximum ESD withstand voltage of 16,000V or less are considered ESD sensitive.
- Classification includes:
- Class 1 (Extremely sensitive) 0–2 kV
- Class 2 (Sensitive) 2–4 kV
- Class 3 (Less sensitive) 4–16 kV
Circuit Cards
- ESD-sensitive components on circuit cards are still susceptible to ESD.
- Special care is needed to prevent ESD from entering through connector receptacles.
Types of ESD Damage
- Catastrophic failures : Components are irreparably damaged (e.g., junction breakdown, metal melt)
- Latent failures: Components are weakened or degraded, leading to poor performance over time
- Upset failures: Intermittent faults or software glitches may occur, which are hard to diagnose
ESD Handling Precautions
- Do not touch the pins of components
- Do not touch the sockets, plugs, or pins of equipment
- Discharge static electricity by touching a grounded surface
- Ground the equipment during removal
- Equalise electrostatic potentials before disconnecting cables, and immediately cover disconnected plugs.
- Use designated ESD work areas
- Use conductive wrist straps while working
- Use static dissipative materials and equipment
- Use conductive packaging, like bags and trays
ESD Safe Workplace
- Requires a grounded ESD-protective work surface
- Use ESD-safe flooring
- Provide personnel grounding (like wrist straps)
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