Drilling Aramid and Carbon Materials
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Questions and Answers

What type of fabric has no fill fibers and is held together by small cross threads?

  • Bidirectional fabric
  • Woven fabric
  • Multidirectional fabric
  • Unidirectional fabric (correct)
  • Which type of fabric usually has more strength in the warp direction?

  • Satin weave fabric
  • Plain weave fabric
  • Bidirectional fabric (correct)
  • Twill weave fabric
  • What aspect makes plain weave fabrics different from satin weave fabrics?

  • Yarn slippage (correct)
  • Number of weave directions
  • Stability
  • Porosity
  • Which type of weave pattern involves warp and fill yarns interlacing over and under each other?

    <p>Plain weave</p> Signup and view all the answers

    What characteristic is a key advantage of woven fabrics over unidirectional materials?

    <p>Better resistance to delamination</p> Signup and view all the answers

    What is the main purpose of cross threads in unidirectional fabrics?

    <p>To hold major fibre bundles in place</p> Signup and view all the answers

    What is a notable characteristic of a satin weave?

    <p>Short warp yarn floats</p> Signup and view all the answers

    Which type of weave is characterized by a distinctive diagonal line on the fabric's surface?

    <p>Twill weave</p> Signup and view all the answers

    What type of yarn repeats on three or more warp and fill yarns in a twill weave?

    <p>Warp yarn</p> Signup and view all the answers

    What does the matrix do in composite materials?

    <p>Surrounds the fiber to give it extra strength</p> Signup and view all the answers

    Why were old polyester/fiberglass formulas deemed insufficient for fabricating primary structural members?

    <p>Somewhat brittle</p> Signup and view all the answers

    What characteristic of newer matrix materials makes them suitable for aircraft applications?

    <p>Improved stress-distributing characteristics</p> Signup and view all the answers

    What is a major concern when drilling Aramid material?

    <p>The drill bit grabbing a fiber and stretching it to its breaking point</p> Signup and view all the answers

    Why is carbon fiber more susceptible to promoting galvanic corrosion when bonded to aluminum or steel?

    <p>Carbon fiber is cathodic while aluminum and steel are anodic</p> Signup and view all the answers

    Why are carbon materials kept separate from aluminum components?

    <p>To prevent galvanic corrosion</p> Signup and view all the answers

    Which material retains most of its strength and flexibility at temperatures up to 1200 °C?

    <p>Ceramic fiber</p> Signup and view all the answers

    What is a key advantage of using carbon-fiber composites for aircraft structural components?

    <p>High strength and high rigidity</p> Signup and view all the answers

    How does the compressive strength of carbon fiber compare to that of Kevlar®?

    <p>Carbon fiber is stronger in compressive strength than Kevlar®</p> Signup and view all the answers

    What two components make up resin matrices?

    <p>Resin and catalyst</p> Signup and view all the answers

    How are resin matrix systems often referred to by some companies?

    <p>Fiber-reinforced plastics</p> Signup and view all the answers

    What do thermoplastic resins use to form the part into the desired shape?

    <p>Heat</p> Signup and view all the answers

    What happens when a thermoplastic material is heated a second time?

    <p>It melts and reshapes</p> Signup and view all the answers

    Which transparent thermoplastic material was commonly used in early aircrafts due to its transparency and light weight?

    <p>Cellulose acetate</p> Signup and view all the answers

    Why has cellulose acetate plastic almost completely been replaced in aircraft applications?

    <p>It tends to shrink and turn yellow</p> Signup and view all the answers

    What is one of the disadvantages of working with pre-preg fabrics in a maintenance facility?

    <p>The requirement to store pre-pregs in a freezer</p> Signup and view all the answers

    Why should bags containing pre-preg material be opened only in a controlled environment?

    <p>To avoid contamination that could compromise bond durability</p> Signup and view all the answers

    What effect does room temperature have on pre-pregs if they are not stored in a freezer?

    <p>The resins and catalysts start a chemical reaction and begin to cure</p> Signup and view all the answers

    Why are thixotropic agents added to resins?

    <p>To control viscosity and weight of the resin</p> Signup and view all the answers

    What happens if pre-preg material exceeds its shelf life?

    <p>It must be discarded and can become more expensive than raw fabric</p> Signup and view all the answers

    What is the purpose of fillers (thixotropic agents) in resins?

    <p>To make application of the resin easier</p> Signup and view all the answers

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