Diploma in Metallurgical Engineering Syllabus
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Questions and Answers

What does foundry technology deal with?

Foundry technology deals with the processes of making castings by using various patterns to prepare molds.

What are the two primary methods of mold formation in foundry technology?

The two primary methods of mold formation are the regular sand method and other methods.

What is the rationale behind introducing foundry technology in the curriculum?

Understanding regular and advanced foundry processes is important for exploring detailed phenomena associated with new casting process parameters, helping to produce defect-free components with good quality.

What are the three main types of molding methods mentioned in the document?

<p>Bench Molding</p> Signup and view all the answers

The core making procedure involves creating the shape for internal features of a casting.

<p>True</p> Signup and view all the answers

What are the two main types of cores used in the foundry process?

<p>The two main types of cores are horizontal cores and vertical cores.</p> Signup and view all the answers

What are the functions of the gating system in a foundry?

<p>The gating system controls the flow of molten metal into the mold, ensuring that the casting fills correctly and avoids defects like air pockets or cold shuts.</p> Signup and view all the answers

What are the three main types of gates commonly used in the foundry process?

<p>The three main types of gates are top gates, bottom gates, and parting line side gates.</p> Signup and view all the answers

What are the two main types of risers typically used in foundry?

<p>The two main types of risers are open risers and blind risers.</p> Signup and view all the answers

What type of furnace is commonly used in foundry operations?

<p>Cupola Furnace</p> Signup and view all the answers

What are the main steps involved in the blowing-in procedure for a blast furnace?

<p>The main steps in the blowing-in procedure are drying, filling, lighting, and operating until routine practice is established.</p> Signup and view all the answers

What are the three main types of iron-making processes?

<p>The three main types of iron making processes are sintering, pelletizing and agglomeration.</p> Signup and view all the answers

What are the three main types of iron ore?

<p>The three main types of iron ore are Hematite, Magnetite, and Siderite.</p> Signup and view all the answers

What are the two main types of fluxes commonly used in iron-making?

<p>The two main types of fluxes are lime stone and dolomite.</p> Signup and view all the answers

What are the two main categories of iron-making processes?

<p>The two main categories of iron-making processes are direct reduction and smelting reduction.</p> Signup and view all the answers

The Midrex process is a type of direct reduction process for iron making.

<p>True</p> Signup and view all the answers

What are the advantages and disadvantages of using coal as a fuel source for iron-making?

<p>The advantages of using coal include its availability and low cost, while disadvantages include environmental concerns and the need for pre-treatment.</p> Signup and view all the answers

What are the two main types of non ferrous extractive metallurgical processes?

<p>Extraction</p> Signup and view all the answers

What are the steps involved in the extraction of aluminium?

<p>The steps involved are purification of bauxite, production of aluminium, and refining of aluminium.</p> Signup and view all the answers

What are the two main types of zinc extraction processes?

<p>The two main types are horizontal retort distillation and vertical retort distillation.</p> Signup and view all the answers

What is the purpose of the "redistillation" step in the refining of spelter?

<p>The redistillation step purifies the spelter by removing impurities and achieving a higher grade of zinc.</p> Signup and view all the answers

The Orford process is a method used for the extraction of nickel.

<p>True</p> Signup and view all the answers

What are the three main categories of alloys made from nickel?

<p>Three main categories are stainless steels, Monel, and German silver.</p> Signup and view all the answers

What are the steps involved in the extraction of copper?

<p>The extraction of copper involves smelting, converting, and refining.</p> Signup and view all the answers

Electrolytic refining is a common method used to purify copper.

<p>True</p> Signup and view all the answers

What is the purpose of "Parkes's process" in the extraction of lead?

<p>Parkes's process is designed for the recovery of silver from lead bullion.</p> Signup and view all the answers

What are the steps involved in the extraction of tin?

<p>Tin extraction consists primarily of ore smelting, slag smelting, and electrolytic refining of liquated tin.</p> Signup and view all the answers

What are the two main methods for extracting gold from its ore?

<p>The two main methods are electro-winning of metals from aqueous salts and electro refining of metals from aqueous salts.</p> Signup and view all the answers

What are the two main types of machine tool technology?

<p>The two main types are traditional and non-traditional machining.</p> Signup and view all the answers

What are the three main types of cutting tools?

<p>The three main types are single-point tools, multi-point tools, and parting tools.</p> Signup and view all the answers

What are the three main types of grinding wheels?

<p>The three main types of grinding wheels are natural abrasive stones, manufactured abrasives, and diamond grinding wheels.</p> Signup and view all the answers

What are the four main parts of a lathe?

<p>The four main parts of a lathe are the carriage, cross slide, tailstock, and spindle.</p> Signup and view all the answers

What are the two main types of taper turning?

<p>The two main types are plain taper turning and compound taper turning.</p> Signup and view all the answers

What are the two main types of thread cutting mechanisms?

<p>The two main types are half-nut mechanisms and tumbler gear mechanisms.</p> Signup and view all the answers

What are the two main types of milling machines?

<p>The two main types are plain milling machines and vertical milling machines.</p> Signup and view all the answers

Up-milling is considered a more efficient and safer method of milling.

<p>False</p> Signup and view all the answers

What are the three main types of non-traditional machining?

<p>Three main types are laser beam machining, electro-discharge machining, and electric arc machining.</p> Signup and view all the answers

What are the main applications of laser beam machining?

<p>Applications are cutting, engraving, drilling, welding, and surface modification.</p> Signup and view all the answers

What are the main types of hardness tests?

<p>The main types are Brinell hardness test, Rockwell hardness test, Vickers hardness test, and shore's sceleroscope</p> Signup and view all the answers

What is the significance of the tensile test in materials science?

<p>The tensile test evaluates a material's strength, ductility, and elasticity, providing crucial data for material selection and engineering design.</p> Signup and view all the answers

What are the two main types of compression tests?

<p>The two main types are compression strength tests for ductile and brittle materials.</p> Signup and view all the answers

The Erichsen cupping test is a type of ductility test.

<p>True</p> Signup and view all the answers

What are the three main types of bend tests?

<p>The three main types are simple bend test, repeated bend test, and deflection bend test.</p> Signup and view all the answers

What are the three main stages in the carbonization of coal?

<p>The three main stages are low temperature carbonization (LTC), high temperature carbonization (HTC), and metallurgical coke production.</p> Signup and view all the answers

What are the two types of calorific value?

<p>The two types of calorific value are higher calorific value (gross value) and lower (net value) calorific value.</p> Signup and view all the answers

What is the purpose of a viscometer?

<p>A viscometer measures the viscosity of a fluid, indicating its resistance to flow.</p> Signup and view all the answers

What is the common method for classifying petroleum?

<p>Petroleum is commonly classified by its paraffin, naphthene, or asphaltene content.</p> Signup and view all the answers

What are the three types of refractories?

<p>Acid Refractories</p> Signup and view all the answers

What is the primary purpose of a refractory under load test?

<p>The refractory under load test evaluates the ability of a refractory material to withstand compressive stress at high temperatures, ensuring its stability and structural integrity.</p> Signup and view all the answers

Operations management involves planning, organizing, and controlling the resources of an organization to achieve its objectives and create value for customers.

<p>True</p> Signup and view all the answers

Study Notes

Syllabus for Diploma Program in Metallurgical Engineering

  • The syllabus is for a Diploma Program in Metallurgical Engineering at Jharkhand University of Technology.
  • The program is effective from 2024-2025.
  • The syllabus includes Foundry Technology (MET301) and Iron Making (MET302) among other subjects.

Foundry Technology (MET301)

  • Rationale: Foundry technology involves making castings using various methods, often involving sand molds. This course teaches students about defect-free component production and sand reclamation.
  • Course Outcomes (COs): At the end of the course, students will be able to prepare molds using solid and split patterns; practice mold and core making methods; produce castings with appropriate gating systems; understand advanced casting and sand reclamation techniques; analyze casting defects; and analyze the importance of molding sand testing.
  • Course Content (Detailed): The course covers topics like types of foundry, safety precautions, foundry mechanization, pattern materials, functions of patterns, different types of patterns like solid, split patterns, etc., preparation of molds, gates, different types of molding sands, etc.
    • Each week has allocated lecture topics (knowledge) and practice/skill-based sessions.

Iron Making (MET302)

  • Rationale: This course provides a fundamental understanding of iron making for metallurgy students.
  • Course Outcomes (COs): Students will learn about the beneficiation processes, raw materials, burden preparation for agglomeration methods, the construction of modern blast furnaces, operational procedures in blast furnaces, irregularities associated with blast furnaces, and alternative iron making methods.
  • Course Content (Detailed): This course covers introductions to metallurgy, operational procedures of mineral dressing, raw materials for iron making, metallurgical coal, metallurgical coke, fluxes (limestone and dolomite), raw material storage, blast furnace details (hearth, bosh, mantle, stack, tuyeres), and alternative iron making methods.
    • The course includes practical applications through discussions, examples, and case studies, along with theoretical knowledge and various week-by-week topics.

Other Courses (Implied)

  • Other courses (MET303-Non Ferrous Extractive Metallurgy) , (MET401-Physical Metallurgy), (MET402-Testing of Metallic Materials), (MET403- Fuels and Refractories) and (MET404 –Operations Management) are mentioned and likely part of the overall program but their specific details are not provided in the limited excerpt.

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Explore the syllabus for the Diploma Program in Metallurgical Engineering at Jharkhand University of Technology for the academic year 2024-2025. This program covers essential topics such as Foundry Technology and Iron Making, equipping students with practical skills and knowledge in metal casting and related processes.

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